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Rexroth MAL

Asynchronous Hollow Shaft Motor

R911312371 Edition 01

Project Planning Manual

Electric Drives

and Controls Linear Motion and Pneumatics Service

Assembly Technologies Hydraulics

(2)

About this Documentation Rexroth MAL

Rexroth MAL

Asynchronous Hollow Shaft Motor

Project Planning Manual

DOK-MOTOR*-MAL********-PR01-EN-P

• 31237101_book.doc

• Document Number 120-1500-B328-01/EN

This documentation ....

• explains product features and applications, technical data as well as conditions and limits for operation.

• provides guidelines for product selection, application, handling and operation.

Description Release

date

Notes DOK-MOTOR*-MAL********-PR01-EN-P July05 1st edition

 Bosch Rexroth AG, 2005

Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN34-1).

The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract.

All rights are reserved with respect to the content of this documentation and the availability of the product.

Bosch Rexroth AG

Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telefon +49 (0)93 52 / 40-0 • Tx 68 94 21 • Fax +49 (0)93 52 / 40-48 85 http://www.boschrexroth.com/

Abt. BRC/EDM1 (FS)

This document has been printed on chlorine-free bleached paper.

Title

Type of Documentation

Document Typecode

Internal File Refernece

Purpose of Documentation

Record of Revisions

Copyright

Validity

Published by

Note

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Rexroth MAL Table of Contents

I

Table of Contents

1 Introduction to the Product 1-1

1.1 Description... 1-1 1.2 About this Documentation... 1-2 Standards ... 1-3 Additional Components ... 1-3 Feedback ... 1-3

2 Important Instructions on Use 2-1

2.1 Appropriate Use... 2-1 Introduction ... 2-1 Fields of Use and Application ... 2-2 2.2 Inappropriate Use ... 2-2

3 Safety Instructions for Electric Drives and Controls 3-1

3.1 Introduction ... 3-1 3.2 Explanations ... 3-1 3.3 Hazards by Improper Use... 3-2 3.4 General Information ... 3-3 3.5 Protection Against Contact with Electrical Parts... 3-5 3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ... 3-6 3.7 Protection Against Dangerous Movements ... 3-6 3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and

Mounting ... 3-8 3.9 Protection Against Contact with Hot Parts... 3-9 3.10 Protection During Handling and Mounting... 3-9 3.11 Battery Safety ... 3-10 3.12 Protection Against Pressurized Systems... 3-10

4 Technical Data for MAL130 Motors 4-1

4.1 Operating Modes ... 4-1 4.2 Operating Behavior... 4-1 4.3 Data Sheet MAL130 ... 4-4 Characteristic Curve of MAL130 Motors ... 4-5

5 Dimension Sheets 5-1

5.1 Dimension Sheet for MAL130 Motors... 5-1

6 Type Code MAL130 6-1

6.1 Introduction ... 6-1

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II

Table of Contents Rexroth MAL

7 Accessories 7-1

8 Connection Techniques 8-1

8.1 Notes... 8-1 8.2 Power Connector ... 8-2 Overview... 8-2 Flange Socket... 8-3 8.3 Blower Connection... 8-3 8.4 Temperature Sensor... 8-4 8.5 Grease Connector ... 8-4

9 Notes Regarding Application 9-1

9.1 Operating Conditions ... 9-1 Setup Elevation and Ambient Temperature ... 9-1 9.2 Air Humidity... 9-2 9.3 Vibration and Shock... 9-2 Vibration... 9-2 Shock... 9-2 9.4 Compatibility with Foreign Material... 9-3 9.5 Degree of Protection... 9-3 9.6 Frame Shape and Installation Position... 9-4 9.7 Transport Protection / Mounting Tool ... 9-4 9.8 Housing Painting... 9-5 9.9 Motor Cooling ... 9-5 9.10 Motor Temperature Monitoring Circuit... 9-6 9.11 Motor Encoder ... 9-8 9.12 Bearing Lifetime... 9-8 9.13 Vibration Severity Level ... 9-8 9.14 Acceptances and Authorizations ... 9-9 CE Mark... 9-9 UR, cUR Listing ... 9-9

10 Handling and Transport 10-1

10.1 Delivery Status... 10-1 Factory Test... 10-1 Test by the Customer ... 10-1 10.2 Identification... 10-2 10.3 Designation... 10-2 10.4 Transport and Storage... 10-3

11 Installation 11-1

11.1 Safety... 11-1 11.2 Motor Attachment ... 11-1 Preparation ... 11-2 Assembly ... 11-3 Electrical Connection ... 11-3

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Rexroth MAL Table of Contents

III

12 Operation of MAL Motors 12-1

12.1 Commissioning ... 12-1 Preparation ... 12-1 Execution ... 12-1 12.2 Deactivation ... 12-2 12.3 Dismounting... 12-2 12.4 Maintenance ... 12-2 Measures ... 12-3 Regreasing the Motor Bearings... 12-3 Motor blower ... 12-4 12.5 Troubleshooting ... 12-5 Excess Temperature of Motor Housing... 12-5 High Motor Temperature Values, but Normal Housing Temperature... 12-6 Motor Generates Vibrations... 12-6 Specified Position is not Reached... 12-7 12.6 Waste Disposal... 12-8

13 Service & Support 13-1

13.1 Helpdesk ... 13-1 13.2 Service-Hotline ... 13-1 13.3 Internet... 13-1 13.4 Vor der Kontaktaufnahme... - Before contacting us... ... 13-1 13.5 Kundenbetreuungsstellen - Sales & Service Facilities... 13-2

14 Index 14-1

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IV

Table of Contents Rexroth MAL

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Rexroth MAL Introduction to the Product

1-1

1 Introduction to the Product

1.1 Description

Asynchronous motors of the Rexroth MAL series have been designed as direct drives for printing presses. They are characterized by the following (and other) features:

• Air-cooled housing motor

• Hollow shaft with limited traversing distance

• Cylindrical roller bearing with regreasing option

• Encoder unit, mounted outside to the impression cylinder

The motors are coupled to the printing press via a customer-specific shaft coupling which must be mounted by the user before he starts up the motor. The driven shaft of the impression cylinder is passed through the hollow shaft of the motor and onto the moving shaft coupling. The large inside diameter of the hollow shaft of the motor allows swivel movements of the driven shaft of the impression cylinder. Here, it is particularly important to ensure that the displacement of the rotor generated by the swivel movement is less than the maximum permissible traversing distance of the rotor. The user is responsible for meeting and ensuring this requirement.

1

1

2 3

4 5

6

7

8

MAL-Info.EPS

(1): Grease connector (2): Ring screw

(3): Power connector (4): Hollow shaft

(5): Name plate (6): Air baffles

(7): Securing pin (8): Fan top

Fig. 1-1: MAL130E

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1-2

Introduction to the Product Rexroth MAL The drive layout for a printing press axis with MAL motor comprises the following components:

• MAL130E motor

• Control unit with power supply

• Firmware

• Encoder (customer part)

• Terminal accessories

1.2 About this Documentation

Document Structure

This documentation includes safety regulations, technical data and operating instructions. The following setup provides an overview of the contents of this documentation.

Sect. Title

1 Introduction Introduction to the product and notes

2 Important instructions on use

3 Safety Important safety notes

4 Technical data for MAL130 motors

5 Dimension sheet

Product description 6 Type codes

7 Accessories

for planners and projectors

8 Connection techniques 9 Notes regarding application 10 Handling & transport 11 Installation

12 Operation

13 Service and support

Practice for operating and maintenance

personnel

14 Index Additional information

Fig. 1-12: Chapter structure

Supplementary Documentation

To project the drive systems of the Rexroth MAL motor series, you might need additional documentation as required for the devices used. Rexroth provides the entire product documentation in PDF format on DVD or on the internet under www.boschrexroth.com/BrcDoku/ (single registration required). To project a system, you will not need all the documentation included on the DVD.

Note: All documentation are also available as printed versions which you can order from your Rexroth sales office.

Drive layout

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Rexroth MAL Introduction to the Product

1-3

Material no.: Title / description

R911281882 -Product documentation Electric Drives and Controls Version xx 1) DOK-GENRL-CONTR*DRIVE-GNxx-EN-D650 (German)

R911281883 -Product documentation Electric Drives and Controls Version xx 1) DOK-GENRL-CONTR*DRIVE-GNxx-EN-D650 (English)

1) The index (e.g. ..02-...) identifies the version.

Fig. 1-3: Supplementary documentation

Standards

This documentation refers to German, European and international technical standards. Documents and sheets on standards underlie copyright protection and may not be passed on to third parties by Rexroth.

If necessary, please contact your local authorized sales office or, in Germany, contact:

BEUTH Verlag GmbH Burggrafenstrasse 6 10787 Berlin

Phone +49-(0)30-26 01-22 60, Fax +49-(0)30-26 01-12 60 Internet: http://www.din.de/beuth [email protected]

Additional Components

Documentation for external systems, which are connected to Bosch Rexroth components, are not included in the scope of delivery and must be ordered directly from the particular manufacturers.

For information on the manufacturers see chapter 9 ”Application Notes”.

Feedback

Your experiences are an essential part of the process of improving both product and documentation.

Please do not hesitate to inform us of any mistakes you detect in this documentation or of any modifications you might desire. We would appreciate your feedback.

Please send your remarks to:

BOSCH REXROTH AG Electric Drives and Controls Dep. BRC/EDM1

Bürgermeister-Dr.-Nebel-Strasse 2 D-97816 Lohr, Germany

Fax +49 (0) 93 52 / 40-43 80

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1-4

Introduction to the Product Rexroth MAL

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Rexroth MAL Important Instructions on Use

2-1

2 Important Instructions on Use

2.1 Appropriate Use

Introduction

Bosch Rexroth products are designed and manufactured using the latest state-of-the-art-technology. Before they are delivered, they are checked to ensure that they are in a reliable state.

The products may only be used as intended. If they are used inappropriately, situations may arise resulting in injuries to property and persons.

Note: For damage caused by products not being used as intended, Bosch Rexroth gives no warranty, assumes no liability, and will not pay for any damages. Any risks resulting from the products not being used as intended are the sole responsibility of the user.

Before the Bosch Rexroth products are used, the following requirements must be met so as to ensure appropriate use of the products:

• Anyone handling one of the products in any manner must read and understand the appropriate safety regulations and the appropriate use.

• Regarding hardware components, the products concerned must be left in their original state, i.e. it is not permitted to modify them structurally.

Software products may not be decompiled; their source codes may not be altered.

• Damaged or defective products may not be installed or put into operation.

• It must be ensured that the products are installed and serviced according to the regulations mentioned in the documentation.

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2-2

Important Instructions on Use Rexroth MAL

Fields of Use and Application

Asynchronous motors of the Rexroth MAL series are intended for use as rotatory drive motors in machines..

Unit types with different driving powers and different interfaces are available for an application-specific use of the motors.

Controlling and monitoring of the motors may require connection of additional sensors and actuators.

Note: The motors may only be used with the accessories specified in the documentation. Components which are not expressly named may neither be mounted nor connected. The same applies to cables.

The motors may be operated only in the expressly specified component configurations and combinations and with the software and firmware specified in the appropriate functional description.

Any connected drive controller must be programmed before startup in order to ensure that the motor executes the functions specific to the particular application.

The motors may only be operated under the assembly, mounting and installation conditions, in the normal position, and under the environmental conditions (temperature, degree of protection, humidity, EMC, and the like) specified in this documentation.

2.2 Inappropriate Use

Any use of the motors outside of the fields of application mentioned above or under operating conditions and technical data other than those specified in this documentation is considered to be ”inappropriate use”.

MAL motors may not be used if . . .

• they are subjected to operating conditions which do not comply with the ambient conditions described above (e.g. operation under water, under extreme temperature fluctuations or extreme maximum temperatures is not permitted),

• the intended fields of application have not been expressly released for the motors by Rexroth. Please be absolutely sure to also observe the statements made in the general safety notes.

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Rexroth MAL Safety Instructions for Electric Drives and Controls

3-1

3 Safety Instructions for Electric Drives and Controls

3.1 Introduction

Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times.

Do not attempt to install or start up this equipment without first reading all documentation provided with the product. Read and understand these safety instructions and all user documentation of the equipment prior to working with the equipment at any time. If you do not have the user documentation for your equipment, contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment.

If the equipment is resold, rented or transferred or passed on to others, then these safety instructions must be delivered with the equipment.

WARNING

Improper use of this equipment, failure to follow the safety instructions in this document or tampering with the product, including disabling of safety devices, may result in material

damage, bodily harm, electric shock or even death!

3.2 Explanations

The safety instructions describe the following degrees of hazard seriousness in compliance with ANSI Z535. The degree of hazard seriousness informs about the consequences resulting from non- compliance with the safety instructions.

Warning symbol with signal word

Degree of hazard seriousness according to ANSI

DANGER

Death or severe bodily harm will occur.

WARNING

Death or severe bodily harm may occur.

CAUTION

Bodily harm or material damage may occur.

Fig. 3-1: Hazard classification (according to ANSI Z535)

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3-2

Safety Instructions for Electric Drives and Controls Rexroth MAL

3.3 Hazards by Improper Use

DANGER

High voltage and high discharge current!

Danger to life or severe bodily harm by electric shock!

DANGER

Dangerous movements! Danger to life, severe bodily harm or material damage by

unintentional motor movements!

WARNING

High electrical voltage due to wrong

connections! Danger to life or bodily harm by electric shock!

WARNING

Health hazard for persons with heart

pacemakers, metal implants and hearing aids in proximity to electrical equipment!

CAUTION

Surface of machine housing could be extremely hot! Danger of injury! Danger of burns!

CAUTION

Risk of injury due to improper handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock or incorrect handling of pressurized systems!

CAUTION

Risk of injury due to incorrect handling of

batteries!

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Rexroth MAL Safety Instructions for Electric Drives and Controls

3-3

3.4 General Information

• Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation.

• Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify.

• Proper and correct transport, storage, assembly and installation as well as care in operation and maintenance are prerequisites for optimal and safe operation of this equipment.

• Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity.

• The persons are qualified if they have sufficient knowledge of the assembly, installation and operation of the equipment as well as an understanding of all warnings and precautionary measures noted in these instructions.

• Furthermore, they must be trained, instructed and qualified to switch electrical circuits and equipment on and off in accordance with technical safety regulations, to ground them and to mark them according to the requirements of safe work practices. They must have adequate safety equipment and be trained in first aid.

• Only use spare parts and accessories approved by the manufacturer.

• Follow all safety regulations and requirements for the specific application as practiced in the country of use.

• The equipment is designed for installation in industrial machinery.

• The ambient conditions given in the product documentation must be observed.

• Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual. If this is not the case, they are excluded.

The following areas of use and application, for example, include safety features and applications: construction cranes, elevators used for people or freight, devices and vehicles to transport people, medical applications, refinery plants, transport of hazardous goods, nuclear applications, applications in which electrical devices with vital functions can be electromagnetically disturbed, mining, food processing, control of protection equipment (also in a machine).

• The information given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions.

The machine and installation manufacturer must

• make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the use of the components,

• make sure that his application complies with the applicable safety regulations and standards and carry out the required measures, modifications and complements.

• Startup of the delivered components is only permitted once it is sure that the machine or installation in which they are installed complies with the national regulations, safety specifications and standards of the application.

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3-4

Safety Instructions for Electric Drives and Controls Rexroth MAL

• Operation is only permitted if the national EMC regulations for the application are met.

The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".

The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations.

• Technical data, connections and operational conditions are specified in the product documentation and must be followed at all times.

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Rexroth MAL Safety Instructions for Electric Drives and Controls

3-5

3.5 Protection Against Contact with Electrical Parts

Note: This section refers to equipment and drive components with voltages above 50 Volts.

Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock. In order to operate electrical equipment, certain parts must unavoidably have dangerous voltages applied to them.

DANGER

High electrical voltage! Danger to life, severe bodily harm by electric shock!

⇒ Only those trained and qualified to work with or on electrical equipment are permitted to operate, maintain or repair this equipment.

⇒ Follow general construction and safety regulations when working on high voltage installations.

⇒ Before switching on power the ground wire must be permanently connected to all electrical units according to the connection diagram.

⇒ Do not operate electrical equipment at any time, even for brief measurements or tests, if the ground wire is not permanently connected to the points of the components provided for this purpose.

⇒ Before working with electrical parts with voltage higher than 50 V, the equipment must be disconnected from the mains voltage or power supply. Make sure the equipment cannot be switched on again unintended.

⇒ The following should be observed with electrical drive and filter components:

⇒ Wait thirty (30) minutes after switching off power to allow capacitors to discharge before beginning to work.

Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch.

⇒ Never touch the electrical connection points of a component while power is turned on.

⇒ Install the covers and guards provided with the equipment properly before switching the equipment on.

Prevent contact with live parts at any time.

⇒ A residual-current-operated protective device (RCD) must not be used on electric drives! Indirect contact must be prevented by other means, for example, by an overcurrent protective device.

⇒ Electrical components with exposed live parts and uncovered high voltage terminals must be installed in a protective housing, for example, in a control cabinet.

To be observed with electrical drive and filter components:

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3-6

Safety Instructions for Electric Drives and Controls Rexroth MAL

DANGER

High electrical voltage on the housing!

High leakage current! Danger to life, danger of injury by electric shock!

⇒ Connect the electrical equipment, the housings of all electrical units and motors permanently with the safety conductor at the ground points before power is switched on. Look at the connection diagram. This is even necessary for brief tests.

⇒ Connect the safety conductor of the electrical equipment always permanently and firmly to the supply mains. Leakage current exceeds 3.5 mA in normal operation.

⇒ Use a copper conductor with at least 10 mm² cross section over its entire course for this safety conductor connection!

⇒ Prior to startups, even for brief tests, always connect the protective conductor or connect with ground wire.

Otherwise, high voltages can occur on the housing that lead to electric shock.

3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)

All connections and terminals with voltages between 0 and 50 Volts on Rexroth products are protective low voltages designed in accordance with international standards on electrical safety.

WARNING

High electrical voltage due to wrong

connections! Danger to life, bodily harm by electric shock!

⇒ Only connect equipment, electrical components and cables of the protective low voltage type (PELV = Protective Extra Low Voltage) to all terminals and clamps with voltages of 0 to 50 Volts.

⇒ Only electrical circuits may be connected which are safely isolated against high voltage circuits. Safe isolation is achieved, for example, with an isolating transformer, an opto-electronic coupler or when battery-operated.

3.7 Protection Against Dangerous Movements

Dangerous movements can be caused by faulty control of the connected motors. Some common examples are:

• improper or wrong wiring of cable connections

• incorrect operation of the equipment components

• wrong input of parameters before operation

• malfunction of sensors, encoders and monitoring devices

• defective components

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Rexroth MAL Safety Instructions for Electric Drives and Controls

3-7

• software or firmware errors

Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation.

The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily injury and material damage, this alone cannot be relied upon to ensure complete safety. Until the integrated monitoring functions become effective, it must be assumed in any case that faulty drive movements will occur. The extent of faulty drive movements depends upon the type of control and the state of operation.

DANGER

Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage!

⇒ Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures integrated in the installation. Unintended machine motion is possible if monitoring devices are disabled, bypassed or not activated.

⇒ Pay attention to unintended machine motion or other malfunction in any mode of operation.

⇒ Keep free and clear of the machine’s range of motion and moving parts. Possible measures to prevent people from accidentally entering the machine’s range of motion:

- use safety fences - use safety guards - use protective coverings

- install light curtains or light barriers

⇒ Fences and coverings must be strong enough to resist maximum possible momentum, especially if there is a possibility of loose parts flying off.

⇒ Mount the emergency stop switch in the immediate reach of the operator. Verify that the emergency stop works before startup. Don’t operate the machine if the emergency stop is not working.

⇒ Isolate the drive power connection by means of an emergency stop circuit or use a starting lockout to prevent unintentional start.

⇒ Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone. Safe standstill can be achieved by switching off the power supply contactor or by safe mechanical locking of moving parts.

⇒ Secure vertical axes against falling or dropping after switching off the motor power by, for example:

- mechanically securing the vertical axes

- adding an external braking/ arrester/ clamping mechanism

- ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an external brake controlled directly by the drive controller are not sufficient to guarantee personal safety!

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3-8

Safety Instructions for Electric Drives and Controls Rexroth MAL

⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for:

- maintenance and repair work - cleaning of equipment

- long periods of discontinued equipment use

⇒ Prevent the operation of high-frequency, remote control and radio equipment near electronics circuits and supply leads. If the use of such equipment cannot be avoided, verify the system and the installation for possible malfunctions in all possible positions of normal use before initial startup. If necessary, perform a special electromagnetic compatibility (EMC) test on the installation.

3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting

Magnetic and electromagnetic fields generated near current-carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers, metal implants and hearing aids.

WARNING

Health hazard for persons with heart

pacemakers, metal implants and hearing aids in proximity to electrical equipment!

⇒ Persons with heart pacemakers, hearing aids and metal implants are not permitted to enter the following areas:

- Areas in which electrical equipment and parts are mounted, being operated or started up.

- Areas in which parts of motors with permanent magnets are being stored, operated, repaired or mounted.

⇒ If it is necessary for a person with a heart pacemaker to enter such an area, then a doctor must be consulted prior to doing so. Heart pacemakers that are already implanted or will be implanted in the future, have a considerable variation in their electrical noise immunity. Therefore there are no rules with general validity.

⇒ Persons with hearing aids, metal implants or metal pieces must consult a doctor before they enter the areas described above. Otherwise, health hazards will occur.

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Rexroth MAL Safety Instructions for Electric Drives and Controls

3-9

3.9 Protection Against Contact with Hot Parts

CAUTION

Housing surfaces could be extremely hot!

Danger of injury! Danger of burns!

⇒ Do not touch housing surfaces near sources of heat!

Danger of burns!

⇒ After switching the equipment off, wait at least ten (10) minutes to allow it to cool down before touching it.

⇒ Do not touch hot parts of the equipment, such as housings with integrated heat sinks and resistors.

Danger of burns!

3.10 Protection During Handling and Mounting

Under certain conditions, incorrect handling and mounting of parts and components may cause injuries.

CAUTION

Risk of injury by incorrect handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock!

⇒ Observe general installation and safety instructions with regard to handling and mounting.

⇒ Use appropriate mounting and transport equipment.

⇒ Take precautions to avoid pinching and crushing.

⇒ Use only appropriate tools. If specified by the product documentation, special tools must be used.

⇒ Use lifting devices and tools correctly and safely.

⇒ For safe protection wear appropriate protective clothing, e.g. safety glasses, safety shoes and safety gloves.

⇒ Never stand under suspended loads.

⇒ Clean up liquids from the floor immediately to prevent slipping.

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3-10

Safety Instructions for Electric Drives and Controls Rexroth MAL

3.11 Battery Safety

Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage.

CAUTION

Risk of injury by incorrect handling!

⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).

⇒ Never charge non-chargeable batteries (danger of leakage and explosion).

⇒ Never throw batteries into a fire.

⇒ Do not dismantle batteries.

⇒ Do not damage electrical components installed in the equipment.

Note: Be aware of environmental protection and disposal! The batteries contained in the product should be considered as hazardous material for land, air and sea transport in the sense of the legal requirements (danger of explosion). Dispose batteries separately from other waste. Observe the legal requirements in the country of installation.

3.12 Protection Against Pressurized Systems

Certain motors and drive controllers, corresponding to the information in the respective Project Planning Manual, must be provided with pressurized media, such as compressed air, hydraulic oil, cooling fluid and cooling lubricant supplied by external systems. Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents. In these cases, improper handling of external supply systems, supply lines or connections can cause injuries or material damage.

CAUTION

Danger of injury by incorrect handling of pressurized systems !

⇒ Do not attempt to disassemble, to open or to cut a pressurized system (danger of explosion).

⇒ Observe the operation instructions of the respective manufacturer.

⇒ Before disassembling pressurized systems, release pressure and drain off the fluid or gas.

⇒ Use suitable protective clothing (for example safety glasses, safety shoes and safety gloves)

⇒ Remove any fluid that has leaked out onto the floor immediately.

Note: Environmental protection and disposal! The media used in the operation of the pressurized system equipment may not be environmentally compatible. Media that are damaging the environment must be disposed separately from normal waste.

Observe the legal requirements in the country of installation.

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Rexroth MAL Technical Data for MAL130 Motors

4-1

4 Technical Data for MAL130 Motors

4.1 Operating Modes

Bosch Rexroth motors are documented according to the test criteria and measuring methods of EN 60034-1. Stated technical data refer to the operating mode S1 (continuous operation) and S6 (periodic operation), each with surface cooling through direct-connected fan units or liquid cooling.

t

tP tV

TC

t P

Qmax PV Q P

Qmax PV Q

S6 S1

MAD_Definition2.EPS

P: Capacity

PV: Electric losses Θ: Temperature

Θmax: Highest temperature (stator)

t: Time

TC: Duty cycle time

∆tP: Operating time with constant capacity

∆tV: Idle time

Fig. 4-1: Operating modes according to EN 60034-1 :1998

ON time

The operating mode S6 is supplemented by specification of the ON time (ED) in %. The ON time is calculated as follows:

% T 100 ED t

C p

=

ED: Cyclic duration factor in % TC: Duty cycle time

∆tP: Operating time with constant capacity Fig. 4-2: Cyclic duration factor

4.2 Operating Behavior

Parameters

Available torque that can be output at the rated speed in operating mode S1 (continuous operation). Unit: newtonmeters (Nm).

Mechanical power output of the motor while running at rated speed and rated torque.Value specified in kilowatts (kW).

Rated torque MN

Rated power PN

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4-2

Technical Data for MAL130 Motors Rexroth MAL Phase current of the motor while running at rated speed and rated torque.

Value specified as root-mean-squared value in amps (A).

Typical working speed as defined by the manufacturer. Depending on the particular application, other working speeds are possible (see speed- torque characteristic curve).

This is the maximum torque available with the maximum current Imax. Value specified in newtonmeters (Nm).

⇒ The achievable maximum torque depends on the drive controller used. Only the specified maximum torque Mmax in the selection lists is binding.

Maximum briefly permissible phase current of the motor without any harmful effect on the winding. Value specified as effective value in amps (A).

⇒ When the motor is operated with external control units, it must be ensured that, in order to avoid any thermal overload, the current must be reduced to 2.2 times the rated current after 400 msec and that Imax

may be re-applied only if the winding temperature is within the permissible range, as allowed by the degree of relief of the motor.

Maximum allowed speed of the motor in (min-1). Normally restricted by mechanical factors like centrifugal force or bearing stress.

Ratio of torque increase to motor torque forming current. Unit: (Nm/A).

Valid up to the rated current IN.

Capacity of short-circuited power connections U, V, W against the motor housing.

The moment of inertia of the rotor without bearing and encoder. Unit:

(kgm²).

Mass of the motor in standard version, without holding brake, specified in kilograms (kg).

Duration of the temperature rise to 63% of the final temperature of the motor under load with rated torque in S1-operation and surface ventilation by direct-connected fan units.

0%

63%

100%

t [min]

Qmax

Tth 1

~ 5 x Tth Q

MAD_Definition3.EPS

(1): Curve of the motor temperature over time Tth: Thermal time constant

Fig. 4-3: Thermal time constant

Duration of the cycle in the S6 operation mode required for reaching the thermally stabilized state, where the maximum temperature value is equal to the final temperature in the S1 operation mode (see Fig. 4-3).

Number of pole pairs of the motor.

Rated current IN

Rated speed nN

Maximum torque Mmax

Maximum current Imax

Maximum speed nmax

Torque constant in the nominal working point KM_N

Discharge capacity Cab

Rotor moment of inertia Jrot

Mass m

Thermal time constant Tth

Duty cycle time TC

Number of pole pairs p

(25)

Rexroth MAL Technical Data for MAL130 Motors

4-3

Characteristic Curve

3 4 5

4 5 P [kW]

M [Nm]

1 2

n [1/min]

AsyncCurve.EPS

P [kW]: Mechanical output in kilowatts

M [Nm]: Torque available on the output shaft, in Newton meters n [rpm]: Motor speed, in revolutions per minute.

(1): Key speed (n1 in data sheet) (2): Rated speed (nN)

(3): Maximum torque (nmax)

(4): Characteristic curve without de-rating (5): Characteristic curve with de-rating Fig. 4-4: Example of MAL characteristic curves

Note: The achievable torque depends on the drive controller used.

The reference value for the characteristic curves of the motor is a non-stabilized DC bus voltage of 540VDC.

Explanation:

Start of a drop in speed and power before the rated speed nN is reached.

This behavior is called de-rating and occurs only with some versions of motor windings. With no de-rating, key speed equals rated speed.

Until the key speed is reached, continuous current at standstill I1 applies (effective value). With no de-rating, the continuous current at standstill equals the rated current IN.

Until the key speed is reached, continuous torque at standstill M1 is available for S1 operation. With no de-rating, the continuous torque at standstill equals the rated torque MN.

With de-rating effective, the torque is reduced once the key speed is reached. Fig. 4-4 shows two characteristic curves starting at the key speed.

With no de-rating effect, induction motors provide a constant torque until the rated speed (rated torque); starting at the rated speed, constant performance rated power PN is available.

The speed limit up to which a motor can be safely operated. Normally limited by the mechanical construction (bearing) or by the use of a holding brake.

(1) Key speed

(2) Rated speed

(3) Maximum speed

(26)

4-4

Technical Data for MAL130 Motors Rexroth MAL

4.3 Data Sheet MAL130

Description Symbol Unit MAL130

Motor data 1)

Frame length E

Winding 0075

Rated torque MN Nm 115

Rated power PN kW 9

Rated current IN A 21.7

Rated speed nN rpm 750

Maximum torque Mmax Nm 280

Maximum current Imax A 47.2

Maximum speed nmax rpm 3500

Torque constant at 20°C KM_N Nm/A 6.08

Thermal time constant Tth min 30

Duty cycle time (S6-44%) TC min 10

Discharge capacity Cab nF 20

Number of pole pairs p 3

Power connector 2) A mm² 2.5

Rotor moment of inertia Jrot kgm² 0.207

Motor mass 3) m kg 145

Medium acoustic pressure 4) LP dB(A) 70 (+3)

Permissible ambient temperature Tum °C 0....+40

Insulation class according to DIN EN

60034-1 F

Class of motor protection IP54

Class of fan protection IP44 / IP24

Fan Axial fan

Air current B → A, blowing

Connection voltage UN V 3 x 400 V ±15%, 50/60 Hz ... 3 x 460 V ±10%, 60 Hz

Power consumption SN VA 115 .... 150

Fan current 5) IN A 0.17

Medium air voltage V m³/h 1500

1) Values determined according to IEC 60034-1. Current and voltage specified as root-mean-square values.

Reference value 540 VDC DC bus voltage.

2) Rated for cable assemblies with current carrying capacity according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at 40°C ambient temperature.

3) Value with fan.

4) At 1m distance, with PWM = 4 kHz

5) With IN + 20% and higher, fans should be monitored.

Fig. 4-5: Data sheet for MAL130 motors

(27)

Rexroth MAL Technical Data for MAL130 Motors

4-5

Characteristic Curve of MAL130 Motors

MAL130E-0075

0 50 100 150 200 250 300 350

0 500 1000 1500 2000 2500 3000 3500

Drehzahl/speed n in min-1

Drehmoment/Torque in Nm

KENNL-MAL130E-0075.FH10

Mit Regelgerät HMS01.1N-W0054 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%)

With Drive Controller HMS01.1N-W0054 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Mmax

Mnenn

0 2 4 6 8 10 12 14 16 18

Leistung/power [kW]

Pmax

Pnenn

Fig. 4-6: Characteristic curve of MAL130E-0075 motors

(28)

4-6

Technical Data for MAL130 Motors Rexroth MAL

(29)

Rexroth MAL Dimension Sheets

5-1

5 Dimension Sheets

5.1 Dimension Sheet for MAL130 Motors

106-0405-3005-01.tif

Fig. 5-1: Dimension sheet for MAL130 motors

(30)

5-2

Dimension Sheets Rexroth MAL

(31)

Rexroth MAL Type Code MAL130

6-1

6 Type Code MAL130

6.1 Introduction

Rexroth MAL is the product name of the asynchronous hollow-shaft motors from REXROTH.

The type code describes the available motor variants; it is the basis for selecting and ordering products from BOSCH REXROTH. This applies to both new products as well as spare parts and repairs.

The following descriptions provide an overview of the separate columns of the type code (”abbrev. column”) and their meaning.

Note: When selecting a product, please always consider the detailed specifications in chapter 4 ”Technical Data” and chapter 9

”Notes Regarding Application”.

1. Product

MAL is the name of the product group of air-cooled asynchronous motors with hollow shaft, which are designed as rotary cylindric drives for printing presses.

2. Frame size

The motor frame size is specified according to the axle height. The axle height is the distance from the center of the shaft to the foot bearing surface. In the case of MAL motors, the size specification is determined from the corresponding measurement and rounding to the closest standard axle height.

Available sizes: MAL130.

3. Frame Length

Within a series, the graduation of increasing motor frame length is indicated by ID letters in alphabetic order. The higher the motor frame length, the higher the continuous torque.

Available frame length: E.

4. Winding Code

Winding codes serve to differentiate winding variants from one another and indicate the rated speed.

Example: The rated speed for the winding ”0075” is nN = 750 min-1. The DC bus voltage of 540 VDC is a fixed reference value.

A drive combination is selected on the basis of the corresponding selection data and operating characteristics.

5. Type of Cooling

In general, MAL motors are equipped with an axial-flow fan for operation with surface cooling.

Operation without cooling is not permissible.

Abbrev. column 1 2 3

Abbrev. column 4 5 6

Abbrev. column 7

Abbrev. column 9 10 11 12

Abbrev. column 14 15

(32)

6-2

Type Code MAL130 Rexroth MAL

6. Motor Encoder

MAL motors are delivered without motor encoder, as the encoder is integrated into the machine. The motor encoder is selected and applied by the machine manufacturer.

7. Electrical Connection

The electrical connection is established via a flanged socket with outgoing feeder toward the A-side of the motor.

As a counterpart, the flanged socket requires a plug which is not included in the scope of delivery. Preferably, ready-made cables of BOSCH REXROTH with completely mounted plug should be used for connecting the motor. For more information, please refer to chapter 8, ”Connection Techniques”.

8. Output Shaft

Not applicable (due to the hollow shaft)

9. Holding Brake

Not available.

10. Frame shape

The standard design is frame shape B05 for flanged mounting.

11. Bearings

The motor bearing consists of cylindrical roller bearings (ID letter “C”) with permanent lubrication. The bearings can be re-lubricated via two connectors on the housing top.

12. Vibration Severity Level

MAL motors are dynamically balanced according to the requirements of DIN ISO 2373; the default level is "R".

13. Other Designs

No option available.

Abbrev. column 17 18

Abbrev. column 20

Abbrev. column 21

Abbrev. column 22

Abbrev. column 24 25

Abbrev. column 27

Abbrev. column 28

Abbrev. column 30 31 32 33

(33)

Rexroth MAL Type Code MAL130

6-3

1. Product

1.1 MAL . . . = MAL 2. Size

2.1 130 . . . = 130 3. Length

3.1 Baulänge. . . = E 4. Speed / winding

4.1 750. . . = 0075 5. Cooling mode

5.1 Surface cooling, axial blowing . . . = SA 6. Encoder

6.1 without motor encoder . . . = N0 7. Electrical connection

7.1 Plug, side A . . . = A 8. Driven shaft

8.1 none . . . = N 9. Holding brake

9.1 none . . . = N 10. Mounting style

10.1 Flange mounting . . . = 05 11. Bearings

11.1 Cylindrical rolls . . . = C 12. Vibration severity

12.1 R . . . = R 13. Others

13.1 none . . . = NNNN 1 2 3 4 6 7 8 9 1

0

5 1 2 3 4 6 7 8 9 2

0

5 1 2 3 4 6 7 8 9 3

0

5 1 2 3 4 6 7 8 9 4

0 5

Example:

Abbrev.

Column

M A L 1 3 0 E - 0 0 7 5 - S A - N 0 - A N N - 0 5 - C R - N N N N

INN-41-14-T13-00-M02-MAL2.EPS

Fig. 6-1: Type code MAL130

(34)

6-4

Type Code MAL130 Rexroth MAL

(35)

Rexroth MAL Accessories

7-1

7 Accessories

At present, accessories are not available for Rexroth MAL motors.

(36)

7-2

Accessories Rexroth MAL

(37)

Rexroth MAL Connection Techniques

8-1

8 Connection Techniques

8.1 Notes

CAUTION

Motors will be destroyed when they are connected directly to the 50/60 Hz supply network (three-wire or single-phase network)!

⇒ The motors described here may only be operated with the appropriate drive devices with variable output voltage and frequency (converter operation), as specified by Rexroth.

The user can either use ready-made Bosch Rexroth cables or assemble the required cables himself.

Bosch Rexroth offers an extensive program of ready-made cables and plug-in connectors that are optimally adapted to the products and to a wide range of demands.

Decisive advantages of Rexroth ready-made cables are:

• Pre-wired without additional finishing

• Designed for continuous alternate bending use

• Resistant against mineral oils, grease and biologic oils, silicon- and halogen-free, low adhesion

• Use of licensed cables acc. to UL and CSA

• Burning characteristics fulfill VDE0472-804 requirements

• Maintain EMC guidelines

• Protection class up to IP67

Note: Please note that self assembled cables or cable systems of other manufactures might not fulfill these criteria.

Bosch Rexroth shall not be held responsible for resulting malfunction states or damages.

You can find additional information ...

• on the electrical connection of MAL motors in the sections of this chapter following below;

• on selecting power and encoder cables for power and encoder cables for Rexroth MAL motors in the documentation ”Rexroth Connection Cables”, MNR. R911282688;

• on assembling cables and plugs, as well as technical data, in the documentation "Rexroth Connection Techniques, Assembling and Tools...", MNR. R911280895.

(38)

8-2

Connection Techniques Rexroth MAL

8.2 Power Connector

Operation of a MAL motor requires the following connections.

The power connector is implemented by an INS0480 flange socket on the motor.

Depending on the motor type, a motor blower is connected either with 2 or with 3 phases to the power supply via blower cables and a motor protection switch (example: 3 phases in Fig. 8-1). The blower unit is working independently of the drive device.

Two temperature sensors (KTY84-130) are permanently installed in the motor winding, only one of which may be connected. The wires for connecting the sensor are coming out of the flange socket. If one of the sensors fails, the spare sensor can still be used.

Overview

3M

PTC

X1INS0481

INK0602

1 2 3

8 7

5 6

A B C D E H

F G L GN/YE

Regelgerät drive controller

BK BK BK

BK BK

BK BK

1

3

M

Motor MAL130E

A B C D E H

F G L

U1 V1 W1 U1 V1 W1 L1

L2

L3 Lüfter blower

INS0705

Stromnetz mains I>>I>>I>>

0,75...1,5mm² 0,75...1,5mm² 0,75...1,5mm²

Schutzschalter protection switch

X4

A

B C G

F H

E D

K J L

X1 (INS0480)

Netzanschluß mains connection

Ø 5...10 mm

INS0705

MAx_Power_Connect_MAL.EPS

(1): Total shield connection by cable strain relief of the cable clamp in the coupling

Fig. 8-1: Overview of connections (1) Power

(2) Blower

(3) Temperature sensor

(39)

Rexroth MAL Connection Techniques

8-3

Flange Socket

MAL motors for drive combinations with Rexroth control units and DC bus voltages of up to 750 V are equipped with an INS0480 flange socket for INS0481 coupling with bayonet lock.

1 2

CLICK

MAL_Power_Plug.EPS

(1): INS0480 flange socket on the motor (2): INS481 coupling on the power cable

Fig. 8-2: Flange socket for power connection to Rexroth MAL motors

Please pay attention to the following when selecting cable connections:

• The motor is always equipped with a flange socket with bayonet lock and the connection cable with a coupling with bayonet lock.

• The flange socket on the motor side and the coupling on the cable side are connected to each other and screwed on. They are therefore structured as a mirror image, i.e.

with different poles.

• The mechanical codings of the flange socket and the coupling must be compatible.

• The design of the power cable also depends on the drive device used.

8.3 Blower Connection

The motor blower is connected to the power supply system via a cable and a motor protecting switch (Fig. 8-1) and is working independently of the control unit.

Note:

• To establish the connection, the blower plug must be opened and closed.

• The electric connection may be established by skilled personnel only. Please observe the safety notes.

• The tightness of the plug housing must not be reduced.

• The machine manufacturer selects the motor protecting switch and the electrical protection. Please observe the regulations in the country of installation.

• The plug for connecting the motor blower is included in the scope of delivery. The cables and the motor protecting switch for the blower are not included in the scope of delivery from Bosch Rexroth.

(40)

8-4

Connection Techniques Rexroth MAL

8.4 Temperature Sensor

Two temperature sensors (KTY84-130) are permanently installed in the motor winding of MAL motors, only one of which may be connected (Fig.

8-1). The wires for connecting the sensors are coming out of the flange socket. If one of the sensors fails, the spare sensor can still be used. The polarity within a pair of wires is not relevant for the functioning of the temperature sensor.

The pair of wires of the spare sensor lies electrically insulated in the flange socket housing. In order to be able to connect the spare sensor, the housing must be opened.

For additional information on temperature sensors, please refer to section 9.10 ”Motor Temperature Monitoring Circuit”.

Note:

• The signal lines of the sensors are conducted to the controller via the motor power cable (Fig. 8-1).

• Ensure correct polarity when using the sensor for temperature measurement externally (see Fig. 9-10).

• Only one sensor is connected and evaluated. The function of the spare sensor cannot be guaranteed.

8.5 Grease Connector

On their top, MAL motors are provided with two screwed connectors for re-lubricating the motor bearings.

⇒ Only use flexible plug-in plastic tubes and fittings with an appropriate cross-section.

⇒ Avoid any over-lubrication of the motor bearings.

1

3 2

Lubricate_MAL.EPS

1: Example: Fitting with plug-in connector (customer part) 2: Example: Plastic tube, 6 mm in diameter (customer part) 3: Motor housing

Fig. 8-3: Grease connector example

Please also observe the notes on re-lubrication of the motor bearings in Chapter 12.4 “Maintenance”.

(41)

Rexroth MAL Notes Regarding Application

9-1

9 Notes Regarding Application

9.1 Operating Conditions

Setup Elevation and Ambient Temperature

The performance data specified for the motors apply in the following conditions:

Ambient temperatures ranging from 0 ºC to +40 ºC

Setup elevations ranging from 0 to 1000 m above sea level.

If you want to use the motors in areas with values beyond these ranges, the performance data is reduced according to the following figure.

1 2

fT

tA [°C] 1000 3000

0,6 0,8 1

40 45 50 55 0

fH

h [m]

0,4 0,6

0,8 1

0,4

ambient.EPS

(1): Utilization depending on the ambient temperature (2): Utilization depending on the setup elevation fT: Temperature utilization factor

tA: Ambient temperature in degrees Celsius fH: Height utilization factor

h: Setup elevation in meters Fig. 9-1: Utilization factors

If either the ambient temperature or the setup elevation exceeds the nominal data:

1. Multiply the motor data provided in the selection data with the calculated utilization factor.

2. Ensure that the reduced motor data is not exceeded by your application.

If both the ambient temperature and the setup elevation exceed the nominal data:

1. Multiply the determined utilization factors fT and fH by each other.

2. Multiply the value obtained by the motor data specified in the selection data.

3. Ensure that the reduced motor data is not exceeded by your application.

(42)

9-2

Notes Regarding Application Rexroth MAL

9.2 Air Humidity

Climatic environmental conditions are defined in different classes according to DIN EN 60721-3-3 (1995), Table 1. They are based on observations made over long periods of time throughout the world and take into account all supply parameters that might have an effect, such as the air temperature and humidity.

Based on this table, Rexroth recommends class 3K4 for continuous use of the motors.

This class is excerpted in the following table.

Environmental factor Unit Class 3K4

Low air temperature °C +5 1)

High air temperature °C +40

Low rel. air humidity % 5

High rel. air humidity % 95

Low absolute air humidity g/m³ 1

High absolute air humidity g/m³ 29

Speed of temperature

change °C/min 0.5

1) Rexroth permits 0°C as the lowest air temperature.

Fig. 9-2: Classification of climatic environmental conditions according to DIN EN 60721-3-3, Table 1

9.3 Vibration and Shock

Vibration

Sine-shaped vibrations occur in stationary use; depending on their intensity, they have different effects on the robustness of the motors.

The robustness of the overall system is determined by the weakest component.

According to DIN EN 60721-3-3 and DIN EN 60068-2-6, the following values are approved for Rexroth motors:

Direction Amplitude 0 – 55 Hz

Acceleration 55 – 2000Hz

axial 0.3 mm 1 m/s²

radial 0.75 mm 30 m/s²

Fig. 9-3: Maximum values for sine-shaped vibrations

Shock

The shock load of the motors is indicated by specifying the maximum permitted acceleration in non-stationary use, such as during transport.

Damage to functions is prevented by maintaining the limit values specified.

According to DIN EN 60721-3-3 (1995), the values for MAL motors are as follows:

(43)

Rexroth MAL Notes Regarding Application

9-3

Maximum permissible shock stress (duration 11 msec)

Motor frame size axial radial

MAL130E 10 m/s² 150 m/s²

Fig. 9-4: Shock stress

Note: Please also observe the specifications in Chapter 10.4 regarding transport and storage.

The construction and effectiveness of shock-absorbing or shock- decoupling attachments depends on the application and must be tested using measurements. This does not lie within the area of responsibility of the motor manufacturer. Modifications of the motor construction result in nullification of the warranty.

9.4 Compatibility with Foreign Material

All Rexroth control and drive devices are developed and tested according to the state-of-the-art.

However, as it is impossible to observe the permanent new development of all materials which may come into contact with our controllers and drive devices (e.g. lubricants for machine tools), we cannot generally exclude any reaction with the materials used in our systems.

For this reason, you will have to carry out a test on compatibility among new lubricants, detergents, etc. and our housing and device materials.

9.5 Degree of Protection

The degree of protection is defined by the abbreviation IP (International Protection) and two reference numbers specifying the degree of protection. The first reference number describes the degree of protection against contact and penetration of foreign bodies; the second reference number describes the degree of protection against the ingress of water.

Motor area Degree of

Protection

Note

Motor IP54

Power and fan connectors IP65

Motor fan IP54 Fan motor IP54

Fan screen IP24 Fig. 9-5: Motor protection class ranges

It must be ensured that, in each and every installation position, the motors are not exposed to ambient conditions outside of the particularly applicable degree of protection according to DIN EN 60034-5.

Products and ranges with a low degree of protection are not suited for cleaning procedures with high pressures, vapors or water jets.

(44)

9-4

Notes Regarding Application Rexroth MAL

9.6 Frame Shape and Installation Position

Rexroth MAL motors for horizontal installation are available in frame shape B05. Please refer to the table below for the conditions of installation permissible according to EN 60034-7.

Permissible conditions of installation Motor

frame

shape Description Sketch Setup

B05 IM B5 Flange mounting on

the drive end of the flange

Fig. 9-6: Installation positions

9.7 Transport Protection / Mounting Tool

When delivered ex factory, MAL motors are provided with a transport protection in the form of a securing pin. This securing pin provides

• protection of the rotor during transport,

• a mounting tool for attaching the motor.

Sicherungsstift.EPS

Fig. 9-7: Securing pin on the MAL motor

As transport protection, the securing pin ensures that the rotor remains in its intended axial position (central position) until assembly and cannot be damaged during transport. It also prevents any rotary movements of the rotor.

Note: Please remove the securing pin only after you have mounted the motor, in order to prevent the motor from being damaged from the very start. After having removed the securing pin, please close the hole with a closing screw or an appropriate safety cap. Please also note the information on mounting the rotor in Chapter 11.2 “Motor Attachment”.

Transport protection

Riferimenti

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