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The aim of this study is to analyze the logistic aspects of the Parallel Production’s period that consists in the construction of two different models on the same assembly line

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Abstract

Principi Lean applicati ai concetti logistici di una Parallel Production: il caso Automobili Lamborghini S.p.A.

Questo lavoro di tesi nasce dall’esperienza maturata da Luglio 2007 a Febbraio 2008 presso Automobili Lamborghini S.p.A. Dopo una panoramica sulle teorie alla base della Lean Production, e sulle caratteristiche del sistema produttivo dell’azienda, viene introdotto il progetto in cui si è inserito il lavoro: la realizzazione della nuova Gallardo LP 560-4.

L’elaborato si pone lo scopo di analizzare gli aspetti logistici che riguardano il periodo di Parallel Production che ha visto, su una stessa linea di assemblaggio, la realizzazione del nuovo modello parallelamente a quello precedente. Partendo dall’analisi dei nuovi componenti specifici, sono stati definiti i volumi addizionali al fine di organizzare le aree logistiche e definire il flusso dei materiali con particolare attenzione alle metodologie di approvvigionamento della linea.

Nell’ultima parte sono riportati in dettaglio i workshop effettuati sulla linea di assemblaggio Gallardo in ottica del miglioramento continuo: ottimizzazione delle aree di premontaggio di radiatori, sospensioni e plance, realizzazione “Isole di normaleria” e ottimizzazione delle postazioni di lavoro della linea.

Lean concepts applied to Parallel Production’s logistic aspects:

the case Automobili Lamborghini S.p.A.

This work is the report of my experience in Automobili Lamborghini Spa from July 2007 to February 2008. After a description of the Lean Production’s theory and of the productive system characteristics, it introduces the main project in which my job is integrated: the new Gallardo LP 560-4. The aim of this study is to analyze the logistic aspects of the Parallel Production’s period that consists in the construction of two different models on the same assembly line. Starting with the examination of the new specific parts, it defines the additional volumes to make possible to organize the logistic areas and to delineate the material flow. To obtain this result there has been put particular attention to the methodology of linefeeding. In the last part there has done a detailed description of the Gallardo assembly line’s kaizen different workshops: optimization of preassembly areas of the radiators, suspensions and dashboards, realization of the “Normaleria’s Islands” and optimization of work stations.

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