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Real world driving cycles for Electric and Hybrid Electric vehicles Definition of a synthesis methodology and implementation on real-world case studies within the ASTERICS project

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Data acquisition on the city of Florence has been performed on a small number of light vehicles, and in particular:

• electric quadricycles (Renault Twizy), used both for light freights delivery and commuting

• electric vans (Renault Kangoo ZE, under 3.5t class), used for light freights delivery

• electric passenger cars (Peugeot iOn), used by various private and commercial users for general purpose trips.

The acquisition took place on vehicles which were used during their normal service; the detail of the acquisitions had to be limited (e.g. sometimes GPS not allowed for privacy reasons). The main

advantage of such approach is that data are supposed to be

representative of the use to which the vehicles are subjected, the city of Florence being affected by intense traffic within its historical center.

Any process for the definition of a driving cycle is based on the following steps:

1. road/vehicle data acquisition in a predefined context 2. data pre– processing and preparation for analysis

• filtering

3. data processing, e.g.

• kinematic parameters calculation

• Trips-Microtrip s recognition and grouping

4. cycle synthesis

• data selection/randomization • verification

Real world driving cycles for Electric and Hybrid Electric vehicles

Lorenzo Berzi, Marco Pierini– Department of Industrial Engineering, Florence

Hellal Benzaoui, Philippe Dutal, Florian Pereyron – Volvo, Lyon

Laura Borgarello, Claudio Ricci, Alessandro Piu, David Storer – Fiat Research Center, Turin

Horst Pfuegl – AVL, Graz

Definition of a synthesis methodology and implementation on real-world case

studies within the ASTERICS project

Nowadays, there is a strong demand for electrification of transport in Europe, main drivers being the potential in primary energy saving and in the reduction of air emissions.

Overall performances of Fully Electric Vehicles (FEVs) have to be

enhanced to meet customers’ expectations on a broad basis. From an OEM perspective, innovations are required in design, simulation and

testing methodologies.

The ASTERICS project will contribute improving modelling and testing

tools that will be the base for future developments of FEVs.

>> ASTERICS Project

Real world

driving cycles

Testing

procedures

Detailed

models

Test bench

integration

Identification of Real world environment and conditions based drive cycles

Development of advanced testing methodologies to

automatically populate the component simulation models for

Battery, Inverter and E-Motor

• procedures for accelerated ageing of Battery, Inverter and E-Motor based in order to shorten the testing

time

Development of accurate high fidelity models for Batteries, Inverters and E-Motors

Total system (E-driveline) models integration and validation

on test bench.

>> ASTERICS Objectives and

results

European Green Vehicles Initiative – Expert Workshop

Testing of Electrical Vehicle Performance and Safety

Thursday 3 July 2014 - Fondation Universitaire, Brussels

Website: http://www.asterics-project.eu/ - Contacts for Driving Cycle analysis: lorenzo.berzi@unifi.it; marco.pierini@unifi.it

A Driving Cycle (DC) is a standardized procedure aimed to

evaluate vehicle performances in a reproducible way under

testing conditions. It includes a time–vehicle speed signal as main input data; the test is significant if as far as the DC is

representative to typical vehicle use. DCs can be obtained

through «synthesis» of measured data.

Even if a large number of DCs is available in literature and vehicle regulation standards, there are still strong reasons pushing for the

development of new cycles, such as:

• significant variations in driving patterns can be sometimes identified on a local scale

electric vehicles can induce a different driving pattern from

those adopted on conventional vehicles by the same users • regenerative braking capabilities can modify the

driving style of the user and can significantly modify vehicle energy consumption

• recent literature work propose multi-varied simulation through the use of a large amount of driving data instead of

“synthetic” cycles

a small database of real-world trips for EVs is needed.

>> Driving cycles and their

development

Fig. 2 – WLTC legislative cycle (v.5) -time-speed profile 0 200 400 600 800 1000 1200 1400 1600 1800 0 5 10 15 20 25 30 35 40 Time (s) S p e e d ( m /s )

Fig. 1 - NEDC legislative cycle (time-speed profile) 0 200 400 600 800 1000 1200 1400 0 5 10 15 20 25 30 35 Time (s) S p e e d ( m /s )

Fig. 3 – IVECO Daily and its route within the city of Turin

.

1 – Measurements. GPS, Inertial platform, CAN.. 0 100 200 300 400 500 600 0 5 10 15 20 25 t [s] V [m -1] 0 5 10 15 20 -20 -10 0 10 20 0 0.5 1 1.5 2 2.5 3 3.5 4 V [ms-1] A [ms -2] P % 0 500 1000 1500 2000 2500 3000 3500 4000 4500 -2 0 2 4 6 8 10 12 14 16 18 t [s] V [ m -1] 0 5 10 15 20 -20 -10 0 10 20 0 0.5 1 1.5 2 2.5 V [ms-1] A [ms-2] P % 0 200 400 600 800 1000 -2 0 2 4 6 8 10 12 14 16 t [s] V [m -1] 0 5 10 15 -10 -5 0 5 0 0.5 1 1.5 2 2.5 V [ms-1] A [ms-2] P % 0 200 400 600 800 1000 -2 0 2 4 6 8 10 12 14 16 t [s] V [m -1] 0 5 10 15 -10 -5 0 5 0 0.5 1 1.5 2 2.5 V [ms -1] A [ms-2] P % 2 - Pre-processing, Filtering 3 - Processing, SAPD calculation, Clustering 4 - Synthesis for same representativeness

>> General methodology

Example of Parameters used to describe driving cycles: • Set of indicators 𝝑𝒕:

Time related (duration, % acceleration, % cruise..) Speed related (avg speed, avg moving speed..) Acceleration related (avg positive/negative

acceleration..)

Stop related (stops/km, avg distance between stops..) Dynamics related (Relative Positive Acceleration,

Positive kinetic energy..)

• Distribution data

Speed distribution

Speed Acceleration Probability Distribution (SAPD)

∀𝜗𝑡 ∈ 𝜗 ,𝑡 𝜗𝑡 − 𝜗𝑖

𝜗𝑡 < 𝑡ℎ𝑟𝑒𝑠ℎ𝑜𝑙𝑑 𝑃𝑉 = 𝜗 − 𝜗𝑡 ∙ 𝑊𝑖 𝑇

Data have been acquired from a Light Commercial Vehicle (LCV) Iveco Daily Electric, driven by professional drivers in repeated runs within the city of Turin over a pre-defined path.

Experimental plan includes:

• the use by 2 different professional drivers • the adoption of 2 driving styles

• Smooth/ECO; Aggressive/non ECO

• the experimentation of 2 different loading conditions • Unloaded and 80% of full load

• the use over different hours of the day, to experience different driving conditions

The synthesis method relies on CRF know-how and is coherent with general methodology

>> Case study - 1: city of Turin

Fig. 4 – CRF approach for DC synthesis

The synthetic DC has been obtained using 20 different micro-trip belonging to 10 clusters of sequences; clusters have been identified through multivariate analysis methods. The sequences have been chosen as the most representative of each group.

Fig. 6 – Cumulative percentage

distribution of main power parameters for the proposed cycle and the other missions.

>> Case study - 2: city of Florence

0 200 400 600 800 1000 1200 1400 1600 0 2 4 6 8 10 12 14 Time (s) S p e e d ( m /s )

Fig. 5 – The representative cycle synthetized by CRF using Iveco Daily acquisitions.

Data treatment includes microtrips grouping throughk-means

algorithm application on kinematic indicators. Various driving cycles have been prepared, their

difference being based on:

• the source of the measured data (quadricycle; full power

vehicles)

• the groups used for cycle

generation (e.g. including or not “aggressive” sequences) 0 200 400 600 800 1000 1200 1400 1600 0 5 10 15 20 25 Time (s) S p e e d ( m /s )

Fig. 7 – Left: the representative cycle obtained using Kangoo and iOn acquisitions. Right: a comparison between full data SAPD and synthetic cycle SAPD

Unsteady Speed (m/s) A c c e le ra ti o n ( m /s 2) 0 10 20 30 -2 -1 0 1 2 Density (%) 0.5 1 1.5 Speed (m/s) A c c e le ra ti o n ( m /s 2) 0 10 20 30 -2 -1 0 1 2 Density (%) 0.5 1 1.5 2 2.5 3

Data acquisition on the city of Lyon is performed on an Heavy Vehicle equipped with an innovative hybrid powertrain.

The vehicle is used in real condition in the area of Lyon city and is equipped with data logging system for the powertrain and with GPS system for georeferencing; thus also data related to altitude variation will be included in the analysis.

Due to the high mass of the vehicle, significantly different values are expected on parameters calculation in comparison with lighter ones, thus being well

differentiated from the other case studies.

>> Case study - 3: city of Lyon

0 10 20 30 40 50 60 70 80 0 50 100 distance [km] V e h icl e sp e e d [ km /h ] 0 10 20 30 40 50 60 70 80 -10 0 10 distance [km] ro a d s lo p e [ % ] 0 10 20 30 40 50 60 70 80 0 500 1000 distance [km] S to p t im e [ s] Number of stops: 113

Fig. 9 – VOLVO approach for DV synthesis Fig. 8 – VOLVO vehicle and some routes

Fig. 10 – VOLVO proposed cycle.

Compression algorithm relies on VOLVO know how; it doesn’t simply select portions of the long cycle

(micro-trips selection) but rather generates a new cycle from

scratch, according to the

characteristics of original cycle. Final cycle include altitudes

information

ASTERICS partner have access to a

simple tool for DCs data management. The tool can be used to build new DCs from raw data, according to user input, and/or to “bind” together existing and newly generated cycles.

It can be used also by command-line for batch simulations (e.g. system tuning), proposing a different DC for each simulated event.

0 500 1000 1500 2000 2500 3000 3500 0 20 40 60 Time (s) S p e e d ( m /s ) Distance = 51586.8162 0 500 1000 1500 2000 2500 3000 3500 -5 0 5 10 15 Time (s) E n e rg y n e e d e d ( k W h )

Fig. 11 – ASTERICS tool and its typical output, that includes an approximated

assessment of the energy needed to run the cycle.

Subdivision of each trip into micro-trips

Analysis and grouping of micro-trips

Analysis of micro-trip sorting

Creation of synthetic cycle like succession of representative micro-trips and validation of cycle

This project is co-funded by the 7th FP (Seventh Framework Programme) of the EC - European Commission DG Research

http://cordis.europa.eu/fp7/cooperatio n/home_en.html

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