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Facile and sustainable functionalization method for preparing graphene layers with different solubility parameters

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(1)

Politecnico di Milano, Department of Chemistry, Materials and Chemical Engineering “G. Natta”

ISCaMaP

Innovative Sustainable Chemistry and Materials and Proteomics Group

Facile and sustainable functionalization method

for preparing graphene layers

with different solubility parameters

Maurizio Galimberti,

(2)

Thanks!

To the organizing Committee

For the attention

(3)

Objectives of the research activity

To

reduce

the

synthetic footprint in nanotechnology

(4)

To

functionalize graphene

and related materials

with a

sustainable, facile, versatile

method,

preserving the

sp

2

hybridization of carbon atoms

Objectives of the research activity

To

reduce

the

synthetic footprint in nanotechnology

in view of

industrial applications

To prepare

tailor made graphene materials,

in view of the final application

with

1 functionalization method

(5)

The starting point: sustainable oxidation

KOH

H

2

O

2

(6)

The starting point: sustainable oxidation

+

KOH

H

2

O

2

Serinol derivative

High surface area graphite

(HSAG)

M. Mauro, V. Cipolletti, M. Galimberti, P. Longo, G. Guerra, J. Phys. Chem. C 116 (2012) 24809−24813

(7)

* Mechanical

and/or thermal energy

A. Porta,Thesis, Politecnico Milano, 2015

Oxidation of HSAG with KOH

V. Barbera, A. Porta, L. Brambilla, S. Guerra, A. Serafini, A. M. Valerio, A. Vitale, M. Galimberti, RSC Adv., 2016, 6, 87767-87777

Polyhydroxylated graphene layers

HSAG

KOH

+

HSAG/KOH

Mixture

Energy*

GOH / KOH

GOH

neutral pH

(8)

Selective introduction of OH groups up to 15 mass%

In plane order substantially unaltered

No expansion of interlayer distance

GOH

HSAG

Results from elemental, TGA, IR, XPS, Raman, XRD, HRTEM analysis

Polyhydroxylated graphene layers from HSAG + KOH

V. Barbera, A. Porta, L. Brambilla, S. Guerra, A. Serafini, A. M. Valerio, A. Vitale, M. Galimberti, RSC Adv., 2016, 6, 87767-87777

Few layers graphene

(9)

Oxidation of HSAG with H

2

O

2

V. Barbera, L. Brambilla, M. Galimberti, submitted for pubblication

HSAG

H

2

O

2

*

+

HSAG/H

2

O

2

Mixture

Thermal energy

G-Ox / H

2

O

* 30 % (w/w) in H2O

filtration

G-Ox

A b s o rb a n c e ( a .u .) 800 1000 1200 1400 1600 1800 Wavenumbers (cm-1)

G-Ox at 70

°

C

G-Ox at r.t.

OH bend C-O stretch C=O C-O stretch C-O stretch C-O-C

(10)

Oxidation of HSAG with H

2

O

2

Selective introduction of OH groups at room temperature

In plane order substantially unaltered

No expansion of interlayer distance

Results from elemental, TGA, IR, XPS, Raman, XRD

G

D

G-Ox at 70

°

C

G-Ox at r.t.

HSAG

R a m a n I n te n s it y ( a .u .) 1000 1200 1400 1600 1800 2000 Wavenumbers (cm-1)

D’

0 20 40 60 80 100 R e la ti v e i n te n s it y (a .u ,) Wavelenght (nm)

G-Ox at r.t.

G-Ox at 70

°

C

(11)
(12)

2-(2,5-dimethyl-1H-pirrol-1-yl) -1,3-propanediol

Serinol pyrrole - SP

Paal Knorr reaction

(13)

Neat synthesis of Serinol pyrrole

Yield: at least 96%

Atom efficiency: 85%

Easy procedure

No solvent

By product: H

2

O

V. Barbera, A. Citterio, M. Galimberti, G. Leonardi, R. Sebastiano, S.U. Shisodia, A.M. Valerio WO 2015 189411 A1

(14)

Neat synthesis of Serinol pyrrole

V. Barbera, A. Citterio, M. Galimberti, G. Leonardi, R. Sebastiano, S.U. Shisodia, A.M. Valerio WO 2015 189411 A1

M. Galimberti, V. Barbera, S. Guerra, L. Conzatti, C. Castiglioni, L. Brambilla, A. Serafini, RSC Adv., 2015, 5, 81142-81152

Yield: at least 96%

Atom efficiency: 85%

Easy procedure

No solvent

(15)

Adducts of SP with HSAG - Preparation

Carbon allotropes: CNT: single and multiwalled,

carbon black: various grades

Functionalization Yield:

from 80 to 98%

M. Galimberti, V. Barbera, S. Guerra, L. Conzatti, C. Castiglioni, L. Brambilla, A. Serafini, RSC Adv., 2015, 5, 81142-81152

(16)

Adducts of SP with HSAG

M. Galimberti, V. Barbera, S. Guerra, L. Conzatti, C. Castiglioni, L. Brambilla, A. Serafini, RSC Adv., 2015, 5, 81142-81152

M. Galimberti, V. Barbera, R. Sebastiano, A. Citterio, G. Leonardi, A.M. Valerio WO 2016 050887 A1

Functional groups up to 20%

In plane order substantially unaltered

No expansion of interlayer distance

HSAG-SP-T

HSAG-SP-M

HSAG

HSAG

HSAG-SP-M

HSAG-SP-T

Results from elemental, TGA, IR, XPS, Raman, XRD, HRTEM analysis

Few layers graphene

(17)

Flexible conductive

Carbon papers

Monolithic

aerogels

Development of Polyhydroxylated graphene layers

(18)

Development of HSAG-SP adducts

PU foams

100E-04 1.000E-04 01E+00 10E+00 100E+00 1.000E+00 01E+04 10E+04 100E+04 0 5 10 15 20 25 30 35 σ fi ll e d u n fi ll e d ( 0 .1 H z) Graphene phr latex blending – 10% wt SP

latex blending - 10% wt K-stearate

melt blending

Poly(1,4-cis-isoprene) composites

Graphene layers (phr)

Electrical conductivity

σ

c

o

m

p

o

s

it

e

/

σ

m

a

tr

ix

Graphite

HSAG / SP

conc: from 10 to 0.1 mg/mL

Conductive inks

From 0.1 to 200 g/L

Carbon papers

based on chitosan

(19)

Composites:

compatibility with various environments

Functionalization method:

sustainability

drop-in

(20)

Composites:

compatibility with various environments

N

OH

HO

Functionalization method:

sustainability

drop-in

KOH

H

2

O

2

Competition of functionalization methods

(21)

Composites:

compatibility with various environments

Functionalization method:

sustainability

drop-in

KOH

H

2

O

2

(22)

3

1

2

Paal – Knorr Reaction

Carbocatalyzed Oxidation

Diels-Alder reaction

Carbon

allotrope

Facile functionalization of graphene layers (carbon materials)

Hypothesis for the mechanism

(23)
(24)

Pyrrole compounds from neat Paal Knorr reaction

(25)

Pyrrole compounds from neat Paal Knorr reaction

Yield %

75

62

73

80

70

PyC

V. Barbera, A. Bernardi, A.Palazzolo, A. Rosengart, L. Brambilla, M. Galimberti Paper accepted for publication on Pure and Applied Chemistry

80

(26)

HSAG / PyC adducts

Functionalization Yield

Exhaustive Soxhlet extraction with acetone

TGA analysis on residue

(27)

HSAG / PyC adducts

57

53

55

63

70

Functionalization Yield %

V. Barbera, A. Bernardi, A.Palazzolo, A. Rosengart, L. Brambilla, M. Galimberti Paper accepted for publication on Pure and Applied Chemistry

73

(28)

Selection of PyC

Tuning of solubility parameter

of graphene layers

(29)

Experimental determination

Theoretical predictions

Stable suspensions

in solvents

with different

δ

Computational model:

Hansen solubility parameters

(30)

Adduct

HSAG-solvents

water

isopropanol

ethyl acetate

toluene

heptane

TMP

bad (

)

good

good

good

good

HP

bad (

)

bad (

)

good

bad (

)

good

DDcP

bad (

)

good

good

bad (

)

bad (

)

SP

good

good

good

bad (

)

bad (

)

Gly

bad (

)

good

good

good

bad (

)

APTESP

bad (

)

bad (

)

bad (

)

good

good

Determination of solubility parameters of HSAG-PyC - Experiments

No

suspension:

bad

Stable

suspension:

good

Unstable

suspension:

bad

(31)

By applying the Hansen Solubility Sphere representation of miscibility

Calculation of solubility parameters of HSAG / PyC adducts

Cohesive energy (Hildebrand model) of a substance:

sum of three contributions:

dispersion, polar, hydrogen bonding:

U

D

, U

P

, U

H

The substance is identified by three coordinates (δ

D

, δ

P

and δ

H

)

in the Hansen Parameters space

The distance between two points (e.g. of a solute and a solvent)

is related to the cohesive energy difference

Two points close to each other in the Hansen space

indicate miscible substances

(32)

Estimation of HSP of a solute i

Dispersion tests are performed with different solvents j, distinguishing:

- good solvents, which provide stable solutions/dispersions

- bad solvents, which do not give stable dispersions.

Minimization of the ratio *

Distance between the solute and the solvent

R

o

radius of interaction

Calculation of the center coordinates

of the Hansen solubility sphere

The sphere center coordinates

correspond to the three unknown HSP of the solute

* Fitting sphere program adapted from J. Polym. Sci. Part B Polym. Phys 47(21), 2091 (2009)

and solved in Matlab environment using the Nelder-Mead simplex algorithm.

(33)

Hansen solubility sphere calculated for HSAG-DDcP

green circles: good solvents

red triangles: bad solvents

Calculated HSP (

MPa

0.5

)

δ

D

16.5

δ

P

6.6

δ

H

11.2

(34)

Ultimate dispersions and few layers graphene

2-3 stacked

layers

(35)

Conclusions

Functionalization with pyrrole compounds

allows the tuning of solubility parameters

of graphene layers

Sustainable functionalization of graphene layers

is indeed possible

Innovative technology was protected with families of patents

(36)

V. Barbera, A. Citterio, M. Galimberti, G. Leonardi, R. Sebastiano, S.U. Shisodia, A.M. Valerio. WO/2015/189411 A1 (2015)

M. Galimberti, V. Barbera, R. Sebastiano, A. Citterio, G. Leonardi, A.M. Valerio. WO/2016/050887 A1 (2016)

M. Galimberti, V. Barbera, R. Sebastiano, A. Truscello, A.M. Valerio. WO/2016/023915 A1 (2016)

M. Galimberti, V. Barbera, Italian Patent 102016000113012 (2016)

M. Galimberti, V. Barbera, Italian Patent 102016000113070 (2016)

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