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Materials

&

Equipment and

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W. Paul Holbrook, Executive Director Mark J Mecklenborg, Senior Director; Publicatruns Mary J. Cassells, Product Manager; Books Sarah Godby, Developmental Editor; Books

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CESPDK Vol. 22, No. 2,200 I

The American Ceramic Society assumes no responsibility for the statements and opinions advanced by the contributors t o its publications or by the speakers at its programs.

Each issue of Ceramic Engineering and Science Proceedings, ISSN 0 196-62 19, includes a collection of technical articles in a general area of interest.These articles are of practical value for the ceramic industries and the general public.The issues are based on the proceedings o f a conference. Both American Ceramic Society and non-Society conferences provide these technical articles. Each issue is organized by an editor who selects and edits material from the conference proceedings.The opinions expressed are entirely those o f the presentors.There is no other review prior t o publication.

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Materials

&

Equipment and

W

h

itewares

A

Collection of Papers

Presented at the I02nd Annual Meeting of The American Ceramic Society William

M.

Carty Editor April 29-May 3,200 I St. Louis, Missouri Published by

The American Ceramic Society

735 Ceramic Place Westerville, OH 4308 I

0 200 I The American Ceramic Society

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Copyright 200 I ,The American Ceramic Society. All rights reserved.

Statements of fact and opinion are the responsibility of the authors alone and do not imply an opinion on the part o f the officers, staff, or members ofThe American Ceramic Society. The American Ceramic Society assumes no responsibility for the statements and opinions advanced by the contributors t o its publications or by the speakers at its programs. Registered names and trademarks, etc., used in this publication, even without specific indica- tion thereof, are not t o be considered unprotected by the law.

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Cover photo, from W. M. Carty, "Colloidal Nature of Kaolinite," American Ceramic Society

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Contents

Whitewares and Materials & Equipment Divisions

I02nd Annual Meeting

of

The American Ceramic Society

Foreword

...

ix

Kaolin and Ball Clay Processing for Ceramic Utilization

...

.I Haydn H Murray

Quality Control in Mining and Processing Ball Clays

...

.3

Jason T McCuistion

Geological Evaluation of a Commercial Ball Clay Deposit

....

.5

Caroline Echlin

A

Comparison of Freshly Ground Crystalline Quartz

and Naturally Occurring Crystalline Quartz in Ball Clays

....

.I9

Hasan Gocmez and Richard Haber

Identification and Characterization of Clays Using Specific Michele Hluchy

X-Ray Diffraction and Computer Modeling

...

.27

The Defect Structure of Kaolinite

...

.29

The Colloidal Nature of Kaolinite

...

.3 I

William

M

Carty

The Surface Thermodynamic Properties of Clay Minerals

....

.33

R F Gtese Jr

Update on

NORM

Regulations in the United States

C

T Simmons

Effects of Nucleation and Crystallization on the Physical

R F

Giese Jr

and Europe

...

.35

Properties of Gypsum Molds

...

.37

Are Swell)

...

.39

Qingxta Liu Jeff Grussing, and Kevin Moyer

Clay with Character (Feldspars Are Funky, but Smectites Peter A Ciullo

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A

Review of Alumina Production, Characterization, and Use

..

.59

Jennifer C. Southern

Basic Geology and Chemistry of Borate

...

.61

Robert A. Smith

Arkansas Nepheline Syenite as an Alternative Economic

Fluxing Agent in Ceramic Formulations

...

.77

Using Surface Area To Solve an Inappropriate Nikolas Ninos and William M. Carty

Overview of Dispersants and Ionic Strength Effects in K. Rossington and W. Carty

Effect of Soluble

Ions

on the Rheological Stability of S. Balkwill and A. Kenneth Bougher

Mixing Problem

...

.79

Whiteware Suspensions

...

.87

Clay Slurries

...

.89

Cecilia A. Paredes and Richard A. Haber

The Effects of Alkali Metal Cations on Kaolin Rheology

...

.97

Mixed Ion Effects on Clay-Based Suspension Rheology

...

I

I 3

Mark

D.

Noirot and William M. Carty

i? Kupinski and W Carty

Dissolution of Clays in an Aqueous Medium

...

. I

I 9

Effect of Aging on Rheology of Ball Clay Suspensions

Properties of Bone China Body Pattarin Sillapachai and William M. Carty

...

.I27

TTonthai and R.A. Haber

The Effect of Bone Ash Washing on the Viscoelastic

...

I29

S. Cheng and R.A. Haber

Rheological Evaluation of Fine Particulate Ceramic Pastes

..

.I31

Impedance Spectroscopy: An In-Situ Probe for FA. Mazzeo and R.A. Haber

Characterizing Whiteware Bodies

...

I33

E.M. Stumpf and D.D. Edwards

Round-Robin Tests for Determining Surface Area Reliability

. .

I43

M. Dempsey, N. Ninos, and W.M. Carty

Thermal Transformations in Kaolinite Clay Minerals

...

.I49

Caspar J. McConville

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Development of Fast Firing Schedules for Porcelains from David I. Seymour; ScottT Misture, and William M. Carty

Melting Behavior in the Wollastonite-Feldspar-Quartz

the Study of Mullite Formations in Porcelains

...

I 6 I

System

...

I67

Optimizing of Glaze Properties

Propagation in Porcelain Stoneware Tiles

Woody Ceramics: Glazed and Colored

...

.20 I

Hyperfine Technique (PAC) and Rietveld Refinement

...

.203

Whiteware Slurries

...

,205 Thomas Kronberg and Kaj Froberg

...

.I79

Thomas Kronberg, Leena Hupa, and Kaj Froberg

Micromechanics Principles Applied to Fracture

...

I 9

I C. Leonelli, F. Bondioli, F? Veronesi, V. Cannillo, M. Romagnoli, and

T. Manfredini

K.

Miyatani, I. Okutani,T. Nishikawa, andT. Tanaka

Characterization of Pr-Doped Zircon by Comparing F. Bondioli, A.M. Ferrari,T Manfredini, M.C. Caracoche, and L. Robio-Puzzo Binary and Ternary Mixtures of Deflocculant Additives for F. Andreola, G.C. Pellacani, and M. Romagnoli

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Preface

This issue of Ceramic Engineering and Science Proceedings contains sev- eral of the papers presented in the Whitewares and Materials & Equipment division sessions at the 102nd Annual Meeting of the American Ceramic Society, St. Louis, Missouri, April 29-May 3, 2000.

This year represented a new beginning for the division from several per- spectives. After considerable debate and discussion, the Whitewares and Materials & Equipment divisions were merged into the Whitewares &

Materials division. The fall division meeting was cancelled this year (and this year only) and was replaced by a planning meeting held at Daufuskie Island, South Carolina. There were no technical sessions, and therefore no proceedings from the fall meeting. However, one of the results of the plan- ning meeting was the development of a five-year programming calendar (which appears at the end of this preface).

The annual meeting also was intended to be focused on raw materials -

in particular, clays. To this end, the division partnered with the Clay Miner- als Society for the division program, and several speakers were invited. These efforts produced one of the strongest programs in several years (a relatively common observation from the participants). To document the depth and breadth of the division program, the table of contents is orga- nized in the order in which the presentations were given. In the event that a paper was not provided for the proceedings, the title and abstract for the talk is provided. In some cases, common with several of the invited speak- ers, their presentations were “recycled” and often their manuscripts had been published elsewhere. When possible, the appropriate references for papers published elsewhere are provided.

I hope that this format will be adopted as a standard format for the Ceramic Engineering and Science Proceedings issue from the Whitewares

& Materials Division in the future. From my viewpoint, assigning a slot for each presenter and the abstract provides information that is not readily available from other sources and provides some recognition of the presen- ters. Withdrawn papers are omitted from these proceedings.

William M. Carty, Ph.D. Whiteware Research Center

New York State College of Ceramics at Alfred University

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American Ceramic Society’s

Whitewares

&

Materials Division

Five-Year Calendar of Programs and Meetings

103-d Annual Meeting, April 200 I, Indianapolis, Indiana

Crystalline silica and other nuisance dust (plus general Whitewares & Materials sessions). Symposium in conjunction with Refractories, Cement, Glass and Optical Materials Divisions.

Fall Meeting, September 22-25,200 I ,Toronto, Canada

Statistical process control, agile manufacturing, ISO, and other business- related topics. In conjunction with the Canadian Ceramic Society. CerMA to be invited.

104th Annual Meeting, April 28 - May I, 2002, St. Louis, Missouri

Advanced analytical techniques for manufacturing (plus general sessions). Symposium in conjunction with Basic Science and Electronics Divisions and the National Labs.

Fall Meeting, September 15-1 7,2002, Louisville, Kentucky

Ceramic manufacturing workshops (“Return to Louisville”). In conjunction with CerMA (to be invited) and with an equipment and supplier exhibition.

105th Annual Meeting,ApriI 27-30,2003, Nashville,Tennessee

Glazes and glasses: Surface characterization and durability testing (plus general sessions). Symposium in conjunction with Glass & Optical Materials Division.

Fall Meeting, September 14-16,2003, Cleveland, Ohio

Firing, glazing, and decoration. In conjunction with CerMA, SCGD, and the Porcelain Enamel Institute (to be invited).

106th Annual Meeting, April 18-2 I , 2004, Indianapolis, Indiana Program to be determined (topic to be selected by May 2001).

Fall Meeting, September I 2- 14,2004 Jackson,Tennessee

Clays and other raw materials. In conjunction with CerMA (to be invited).

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107th Annual Meeting, April 2005 (location not yet established) Program to be determined (topic to be selected by May 2003).

Fall Meeting, September I 1-1 3,2005, Charlotte, North Carolina

Ceramic manufacturing workshops. In conjunction with CerMA (to be invited) and with an equipment and supplier exhibition.

General Programming Guidelines

Programs will be developed to provide benefit to the manufacturers. Fall meetings will be manufacturing-oriented and will be topical.

Spring meetings (the Annual Meeting of The American Ceramic Society) will be technology- and science-oriented, with the programming possi- bly as a symposium with other divisions. (General open sessions for the Whitewares and Materials Division will also be held.)

Fall Meeting Guidelines

The fall meeting will be held the second week in September.

Venues will be selected to keep costs low, including travel and hotel Programming will not exceed two full days (Monday and Tuesday). There will be a session dealing with ASTM standards and applications. *In meetings with an exhibition, the exhibition will open at noon on

Plant tours will be conducted (as appropriate) on Wednesday.

Plant tour hosts will be invited to offer a short discussion on their manu- CerMA, ACerS sections, and/or other organizations will be invited to costs.

Sunday.

facturing approach. cosponsor as appropriate.

Riferimenti

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