1 General Warehouse Structure
...
2
2 Component Warehouse Livorno 080
...
4
2.1 Search Sequence
...
4
2.2 Storage Type 001 – High Rack Components
...
4
2.3 Storage Type 002– High rack components special
...
5
2.4 Storage Type 003 – Bulk Alum. & Die-Casting
...
7
2.5 Storage Type 004 – Bulk Goods Receipt
...
7
2.6 Storage Type 005 – Bulk Alum. & Die-Casting JTD
...
8
2.7 Storage Type 100 – Production Supply
...
9
2.8 Storage Type 800 – Consignment
...
10
3 Finished Goods Warehouse Livorno 081
...
10
3.1 Search Sequence
...
10
3.2 Storage Type 001 – Oil Pump BMW
...
10
3.3 Storage Type 002 – Oil Pump FIAT
...
11
3.4 Storage Type 003 – Oil Pump S-JTD
...
12
3.5 Storage Type 004 – Oil Pump FORD
...
12
3.6 Storage Type 005 – Vacuum Pump PSA, FIAT, SAAB
...
13
4 Component Warehouse Lanciano 085
...
13
4.1 Search Sequence
...
13
4.2 Storage Type 001 – High Rack Components
...
14
4.3 Storage Type 100 – Production Supply
...
14
4.4 Storage Type 800 – Consignment
...
15
5 Finished Goods Warehouse Lanciano 086
...
15
5.1 Search Sequence
...
15
5.2 Storage Type 014 – Finished items general
...
16
1 General Warehouse Structure
Warehouses:
Plant Storage location Warehouse Description
2080 0800 080 Components Warehouse Livorno
2080 0810 081 Finished goods Warehouse Livorno
2085 0850 085 Components Warehouse Lanciano
2085 0860 086 Finished goods Warehouse Lanciano
Warehouse structure:
Ware-house Storage Type Description StorageMixed tion to Addi-Stock
Receipt
Strat-egy Storage Check Unit Type Check Storage Section Storage unit num-bers
080 001 High rack
com-ponents
No No L - Next
emp-ty bin
Yes Yes Yes
080 002 High rack
com-ponents special No No L - Next emp-ty bin Yes Yes Yes
080 003 Bulk Alum. & Die-Casting
No Yes B –
Bulk storage
Yes No Yes
080 004 Bulk Goods
Re-ceipt No Yes Bulk storageB – Yes No Yes
080 005 Bulk Alum. & Die-Casting JTD
No Yes B –
Bulk storage
Yes No Yes
080 100 Production
supply Yes Yes None No No No
081 001 Oil pump BMW
(Pseudo Bins) No No L - Next emp-ty bin Yes Yes Yes
081 002 Oil pump FIAT
(Pseudo Bins)
No No L - Next
emp-ty bin
Yes Yes Yes
081 003 Oil pump S-JTD
(Pseudo Bins) No No L - Next emp-ty bin Yes Yes Yes
081 004 Oil pump FPRD
(Pseudo Bins)
No No L - Next
emp-ty bin
Yes Yes Yes
081 005 Vacuum Pumps
PSA,FIAT,SAAB (Pseudo Bins)
No No L - Next
emp-ty bin Yes Yes Yes
085 001 High rack
com-ponents No No L - Next emp-ty bin Yes Yes Yes
085 100 Production
supply
Yes Yes None No No No
085 800 Vendor
consign-ment No No L - Next emp-ty bin Yes Yes Yes
086 014 Finished Goods General (Pseu-do Bins)
No No L - Next
emp-ty bin Yes Yes Yes
Questions:
• Procedure for dynamic racks???
2 Component Warehouse Livorno 080
2.1
Search Sequence
Goods receipt:
• The general storage type search sequence during goods receipt is: 001, 002 and 004.
• In case of storage type indicator ‘003’ in warehouse view of material master, the storage type search sequence during goods receipt is: 003, 001, 002 and 004.
• In case of storage type indicator ‘005’ in warehouse view of material master, the storage type search sequence during goods receipt is: 005, 001, 002 and 004.
•
Storage type 100 will not be determined automatically during goods receipt. Goods issue:• In principle always strict FIFO.
• Excluded from strict FIFO in component warehouse 080 are storage types 100.
2.2
Storage Type 001 – High Rack Components
• Storage type 001 is managed with goods receipt strategy ‘L’ (Next empty bin). Storage bin types:
• H1 width 2m height 1,5m (2 bins per area)
• H2 width 3m height 1,3m (3 bins per area)
• H3 width 3m height 1,4m (3 bins per area) The storage bin types possibly have to be redefined!
Actually the bins are smaller than the types mentioned above. Storage sections:
• 001: Regular section Storage bins:
• Rack01: A-01-00 to A-16-03, bin type H1, storage section 001.
• Rack02: B-01-00 to B-30-03, bin type H3, storage section 001.
• Rack03: C-01-00 to C-30-03, bin type H3, storage section 001.
• Rack04: D-01-00 to D-08-03, bin type H1, storage section 001.
• Rack04: D-09-00 to D-11-03, bin type H2, storage section 001.
• Rack05: E-01-00 to E-08-03, bin type H1, storage section 001.
• Rack05: E-09-00 to E-11-03, bin type H2, storage section 001. Storage unit types:
• CM1 Cont. Metall. 4340
Is it possible to put a metallic container into the high rack?
• CM2 Cont. Metall. 7911
Is it possible to put a metallic container into the high rack?
• ELP Extra Large Palett
storage bin type sequence H1, H2, H3
• EP Euro Palett
storage bin type sequence H2, H3, H1
• PP Palett Piccolo 6412
storage bin type sequence H2, H3, H1
Attention, the following parameters need to be maintained in material master:
Storage unit type including quantity and unit (e.g. EP), otherwise no Palletization data will be defaulted during goods receipt.
2.3
Storage Type 002– High rack components special
Storage type 002 is managed with goods receipt strategy ‘L’ (Next empty bin). Storage bin types:
• H1 width 2m height 1,5m
• H2 width 3m height 1,3m
• H3 width 3m height 1,4m
The storage bin types possibly have to be redefined!
Actually the bins are smaller than the types mentioned above. Storage sections:
• 001: Regular section Storage bins:
• Rack01: A-00-00 to A-00-02, bin type H1, storage section 001.
• Rack02: B-00-00 to B-00-02, bin type H1, storage section 001.
• Rack03: C-00-00 to C-00-02, bin type H1, storage section 001.
• Rack04: D-00-00 to D-00-02, bin type H1, storage section 001.
• Rack05: E-00-00 to E-00-02, bin type H1, storage section 001. Storage unit types:
• EP Euro Palett
storage bin type sequence H1
• PP Palett Piccolo 6412
storage bin type sequence H1
Attention, the following parameters need to be maintained in material master:
Storage unit type including quantity and unit (e.g. EP), otherwise no Palletization data will be defaulted during goods receipt.
2.4
Storage Type 003 – Bulk Alum. & Die-Casting
Storage type 003 is managed with goods receipt strategy ‘B’ for bulk storage. That means: One bin represents one line. The first goods receipt defines, based on the storage unit type, how many pallets can be stored in this one bin. The general procedure is with an example:
• Bin B0301 is assigned to bin type B1.
• The first goods receipt takes place with storage unit type CM1.
•
Since 3 Metallic containers, but stackable on 4 levels can be stored, in total 12 contain-ers can be received into this bin.• As soon as a specific storage unit type is stored in the bin, only this material with exactly this storage unit type can be received.
• The bin will be proposed until it is fully loaded or the first goods issue took place or latest 5 days after first goods receipt (customizing).
• After the first goods issue, the bin is blocked for further goods receipts to guarantee FI-FO.
• If the bin is empty, it will be release for goods receipt again. Storage bin types:
• B1: 3 stacks Storage bins:
• Area01: B0301 to B0317, bin type B1. Storage unit types:
• CM1: Cont. Metall. 4340, stackable on 4 levels, storage bin type sequence B1
• CM2: Cont. Metall. 7911, stackable on 4 levels, storage bin type sequence B1 Attention, the following parameters need to be maintained in material master:
•
Storage unit type including quantity and unit (e.g. CM1), otherwise no goods receipt is possible. If a material is delivered with different storage unit types, all of them have to be maintained in material master.•
Storage type indicator 003 to direct the material first into bulk storage and just in case of missing space to high rack.•
Special movement indicator ‘V’ for variable quantity has to be set, if pallet quantity al-ways differs. Then the palletization does not take place in IM posting, but during WM transaction.2.5
Storage Type 004 – Bulk Goods Receipt
Storage type 004 is managed with goods receipt strategy ‘B’ for bulk storage. That means: One bin represents one line. The first goods receipt defines, based on the storage unit type, how many pallets can be stored in this one bin. The general procedure is with an example:
• Bin B0401 is assigned to bin type B3.
• The first goods receipt takes place with storage unit type CM1.
•
Since 10 Metallic containers, but stackable on 6 levels can be stored, in total 60 con-tainers can be received into this bin.• As soon as a specific storage unit type is stored in the bin, only this material with exactly this storage unit type can be received.
• The bin will be proposed until it is fully loaded or the first goods issue took place or latest 5 days after first goods receipt (customizing).
• After the first goods issue, the bin is blocked for further goods receipts to guarantee FI-FO.
• If the bin is empty, it will be release for goods receipt again. Storage bin types:
• B3: 10 stacks Storage bins:
• Area01: B0401 to B0410, bin type B3. Storage unit types:
• CM1: Cont. Metall. 4340, stackable on 6 levels, storage bin type sequence B3
• CM2: Cont. Metall. 7911, stackable on 6 levels, storage bin type sequence B3 Attention, the following parameters need to be maintained in material master:
•
Storage unit type including quantity and unit (e.g. CM1), otherwise no goods receipt is possible. If a material is delivered with different storage unit types, all of them have to be maintained in material master.•
Special movement indicator ‘V’ for variable quantity has to be set, if pallet quantity al-ways differs. Then the palletization does not take place in IM posting, but during WM transaction.2.6
Storage Type 005 – Bulk Alum. & Die-Casting JTD
Storage type 005 is managed with goods receipt strategy ‘B’ for bulk storage. That means: One bin represents one line. The first goods receipt defines, based on the storage unit type, how many pallets can be stored in this one bin. The general procedure is with an example:
• Bin B0501 is assigned to bin type B2.
• The first goods receipt takes place with storage unit type CM1.
•
Since 4 Metallic containers, but stackable on 3 levels can be stored, in total 12 contain-ers can be received into this bin.• As soon as a specific storage unit type is stored in the bin, only this material with exactly this storage unit type can be received.
• The bin will be proposed until it is fully loaded or the first goods issue took place or latest 5 days after first goods receipt (customizing).
• After the first goods issue, the bin is blocked for further goods receipts to guarantee FI-FO.
• If the bin is empty, it will be release for goods receipt again. Storage bin types:
• B2: 4 stacks Storage bins:
• Area01: B0501 to B0505, bin type B2.
Storage unit types:
• CM1: Cont. Metall. 4340, stackable on 4 levels, storage bin type sequence B1
• CM2: Cont. Metall. 7911, stackable on 4 levels, storage bin type sequence B1 Attention, the following parameters need to be maintained in material master:
•
Storage unit type including quantity and unit (e.g. CM1), otherwise no goods receipt is possible. If a material is delivered with different storage unit types, all of them have to be maintained in material master.•
Storage type indicator 005 to direct the material first into bulk storage and just in case of missing space to high rack.•
Special movement indicator ‘V’ for variable quantity has to be set, if pallet quantity al-ways differs. Then the palletization does not take place in IM posting, but during WM transaction.2.7
Storage Type 100 – Production Supply
Storage type 100 is managed without any goods receipt strategy. It will be replenished via PUSH or PULL transactions.
Storage bins:
ASOPBMW Assembly Oil Pump BMW ASOPFIAT Assembly Oil Pump Fiat ASOPFIRE Assembly Oil Pump Fire ASOPLYNX Assembly Oil Pump Ford Lynx ASOPOPEL Assembly Oil Pump Opel ASOPS-JTD Assembly Oil Pump Small-JTD ASOPSIGMA Assembly Oil Pump Ford Sigma ASOPTORQUE Assembly Oil Pump Torque ASVPBMW Assembly Vacuum Pump BMW ASVPFIAT Assembly Vacuum Pump Fiat ASVPPSA Assembly Vacuum Pump PSA ASVPS-JTD Assembly Vacuum Pump Small-JTD
ASVPSAAB Assembly Vacuum Pump Saab DEFAULT1 Default PSA
MMOPFIAT Mech. Manufacturing Oil Pump Fiat MMOPLYNX Mech. Manufacturing Oil Pump Lynx MMOPS-JTD Mech. Manufacturing Oil Pump S-JTD
MMOPSIGMA Mech. Manufacturing Oil Pump Sigma MMVPFIAT Mech. Manufacturing Vacuum Pump Fiat MMVPPSA Mech. Manufacturing Vacuum Pump PSA MMVPS-JTD Mech. Manufacturing Vacuum Pump S-JTD
2.8
Storage Type 800 – Consignment
• Storage type 800 is managed with goods receipt strategy ‘L’ (Next empty bin).
Basically only materials with storage type indicator ‘800’ are stored in this storage type In Livorno currently no vendor consignment is in place.
3 Finished Goods Warehouse Livorno 081
3.1
Search Sequence
Goods receipt:
•
During goods receipt to production order, storage type 001, 002, 003, 004 and 005 will be checked automatically for empty bins.The storage type, which will be checked, depends on the storage type indicator of the material master.
001 Oil pump BMW 002 Oil pump FIAT 003 Oil pump S-JTD 004 Oil pump Ford
005 Vacuum PSA, FIAT, SAAB
Goods issue:
• In principle always strict FIFO.
3.2
Storage Type 001 – Oil Pump BMW
• Storage type 001 is managed with goods receipt strategy ‘L’ (Next empty bin).
This Storage type represents the area within the production area, where the finished items are stored.
No real bins exist but pseudo bins. Storage bin types:
• PS: Dummy Storage bins:
• BS01001 to BS01100, storage bin type PS Storage unit types:
• HI1 Industrial Pallet
storage bin type sequence PS
• HE1 Euro Pallet
storage bin type sequence PS
• DEF Default
storage bin type sequence PS
3.3
Storage Type 002 – Oil Pump FIAT
• Storage type 002 is managed with goods receipt strategy ‘L’ (Next empty bin). This Storage type represents the area within the production area, where the finished items are stored.
No real bins exist but pseudo bins. Storage bin types:
• PS: Dummy Storage bins:
• BS02001 to BS02100, storage bin type PS Storage unit types:
• HI1 Industrial Pallet
storage bin type sequence PS
• HE1 Euro Pallet
storage bin type sequence PS
• DEF Default
storage bin type sequence PS
• PB Plastic Box
storage bin type sequence PS
3.4
Storage Type 003 – Oil Pump S-JTD
• Storage type 003 is managed with goods receipt strategy ‘L’ (Next empty bin). This Storage type represents the area within the production area, where the finished items are stored.
No real bins exist but pseudo bins. Storage bin types:
• PS: Dummy Storage bins:
• BS03001 to BS03100, storage bin type PS Storage unit types:
• HI1 Industrial Pallet
storage bin type sequence PS
• HE1 Euro Pallet
storage bin type sequence PS
• DEF Default
storage bin type sequence PS
• PB Plastic Box
storage bin type sequence PS
3.5
Storage Type 004 – Oil Pump FORD
• Storage type 004 is managed with goods receipt strategy ‘L’ (Next empty bin). This Storage type represents the area within the production area, where the finished items are stored.
No real bins exist but pseudo bins. Storage bin types:
• PS: Dummy Storage bins:
• BS04001 to BS04100, storage bin type PS Storage unit types:
• HI1 Industrial Pallet
storage bin type sequence PS
• HE1 Euro Pallet
storage bin type sequence PS
• DEF Default
storage bin type sequence PS
• PB Plastic Box
storage bin type sequence PS
3.6
Storage Type 005 – Vacuum Pump PSA, FIAT, SAAB
• Storage type 005 is managed with goods receipt strategy ‘L’ (Next empty bin). This Storage type represents the area within the production area, where the finished items are stored.
No real bins exist but pseudo bins. Storage bin types:
• PS: Dummy Storage bins:
• BS05001 to BS05100, storage bin type PS Storage unit types:
• HI1 Industrial Pallet
storage bin type sequence PS
• HE1 Euro Pallet
storage bin type sequence PS
• DEF Default
storage bin type sequence PS
• PB Plastic Box
storage bin type sequence PS
4 Component Warehouse Lanciano 085
4.1
Search Sequence
Goods receipt:
• The general storage type search sequence during goods receipt is: 001.
• In case of storage type indicator ‘800’ in warehouse view of material master, the storage type search sequence during goods receipt is: 800.
•
Storage type 100 will not be determined automatically during goods receipt. Goods issue:• In principle always strict FIFO.
• Excluded from strict FIFO in component warehouse 085 are storage types 100.
4.2
Storage Type 001 – High Rack Components
• Storage type 001 is managed with goods receipt strategy ‘L’ (Next empty bin). Storage bin types:
• W1: Special • W2: Standard • W3: Dimensione Piccoli Storage sections: • 001: Regular section Storage bins:
File to be provided by Pierburg S.p.A. Storage unit types:
• CM1 Cont. Metall. 4340 storage bin type sequence W2, W1
• CM2 Cont. Metall. 7911 storage bin type sequence W1
• ELP Extra Large Palett storage bin type sequence W2, W1
• EP Euro Palett
storage bin type sequence W2, W1
• PP Palett Piccolo 6412
storage bin type sequence W3, W2, W1
Attention, the following parameters need to be maintained in material master:
• Storage unit type including quantity and unit (e.g. CM1), otherwise no Palletization data will be defaulted during goods receipt.
4.3
Storage Type 100 – Production Supply
Storage type 100 is managed without any goods receipt strategy. It will be replenished via PUSH or PULL transactions.
Storage bins:
• LMB-C Mech. Manuf. & Assembly WP
• LMFIRE Mech. Manuf. & Assembly WP FIRE
• LMINTAKE Mech. Manuf. & Assembly Intake
• LMLYNXI4 Mech. Manuf. & Assembly WP Ford Lynx
• LMSIGMA Mech. Manuf. & Assembly WP Ford Sigma
• LMVALVE Mech. Manuf. & Assembly EGR-Valve
• LMWE850 Mech. Manuf. & Assembly WP Opel
For all materials, which are part of the so-called “dynamic rack”, a storage bin has to be cre-ated.
The respective control cycles have to be maintained.
No maintenance in material master required.
4.4
Storage Type 800 – Consignment
• Storage type 800 is managed with goods receipt strategy ‘L’ (Next empty bin).
Basically only materials with storage type indicator ‘800’ are stored in this storage type. Storage bin types:
• X1: Special • X2: Standard • X3: Dimensione Piccoli Storage sections: • 001: Regular section Storage bins:
File to be provided by Pierburg S.p.A. Storage unit types:
• XM1 Cont. Metall. 4340 storage bin type sequence X2, X1
• XM2 Cont. Metall. 7911 storage bin type sequence X1
• XLP Extra Large Pallet storage bin type sequence X2, X1
• XEP Euro Pallet
storage bin type sequence X2, X1
• XPP Pallet Piccolo 6412
storage bin type sequence X3, X2, X1
Attention, the following parameters need to be maintained in material master:
• Storage unit type including quantity and unit (e.g. CM1), otherwise no Palletization data will be defaulted during goods receipt.
5 Finished Goods Warehouse Lanciano 086
5.1
Search Sequence
Goods receipt:
• During goods receipt to production order, storage type 014 will be checked automatical-ly for empty bins.
Goods issue:
• In principle always strict FIFO.
5.2
Storage Type 014 – Finished items general
• Storage type 014 is managed with goods receipt strategy ‘L’ (Next empty bin).
This Storage type represents the area within the production area, where the finished items are stored.
No real bins exist but pseudo bins. Storage bin types:
• PS: Default Storage bins:
• BS14001 to BS14999, storage bin type PS Storage unit types:
• HI1 Industrial Pallet
storage bin type sequence PS
• HE1 Euro Pallet
storage bin type sequence PS
• DEF Default
storage bin type sequence PS
• PB Plastic Box
storage bin type sequence PS
