UNIVERSITA’ DEGLI STUDI DI PISA 172
APPENDICE A
A.1 BN grado AX05
Grade AX05 Combat® BN Solids
Grade AX05 Combat® Boron Nitride Solids High purity plus unlimited machinability
Combat® Boron Nitride Solids, Grade AX05 is one of the highest purity hexagonal boron nitride solids available and a wise choice for applications where corrosion resistance is more important than wear resistance. It is a diffusion bonded ceramic and does not depend on B2O3 to other binders for mechanical integrity and, consequently, it is non-wet by almost all molten metals. This ultra purity advantage allows for applications and uses not provided by other hot pressed boron nitride solids, such as crucibles for high-purity molten metals. Commonly used in applications that demand very high thermal conductivity such as nozzles with small orifices.
Applications
• High temperature electrical insulators and vacuum furnace supports which require electrical resistivity, high temperature strength, thermal shock resistance and low chemical reactivity.
UNIVERSITA’ DEGLI STUDI DI PISA 173
• Crucibles and containers for high purity molten metals Insulators and source fixtures for ion implantation systems which require high temperature purity and electrical insulation.
• Setterplates for the processing of other advanced materials which require stable, inert surfaces.
• Nozzles for powdered metal spraying.
Available as Finished Parts or Machinable Blanks
Saint-Gobain Advanced Ceramics can provide custom machining of Combat®
Solid Boron Nitride for complex shapes based on customer specifications. Solid bars, rods and plates are also available for customers who desire to fabricate their own custom shapes using conventional machine shop tools.
Technical Properties
Binder: None
Binder Melting Point: None
Maximum Use Temperature
Oxidizing: 850°C
Inert: >2000°C
Specific HeatJ/g°C: 0.35
Dielectric Strength: 1000 V
Pressing Direction Para (Perp)
Resistivity Ohm-cm RT: >1014 (1015)
Loss Tangent @ 8.8 GHz: .0012 (.0003)
UNIVERSITA’ DEGLI STUDI DI PISA 174
Dielectric Constant @ RT: 4.0 (4.0)
Thermal Conductivity
(W/m/L) @ 25°C: 78 (130)
Thermal Expansion Coefficient
(RT to 1500°C) (in/in/°C x 10-6):1.0 (0.3) Flexural Strength (psi)*
@ 25°C 2600 (3100)
@ 1500°C 6200 (11000)
Density (g/cc min.): 1.85
% Open Porosity: 12.57%
Oxygen - max.: 1%
Carbon - max.: 0.02%
Calcium - max.: 0.04%
Other Impurities - max.: 0.05%
*Based on 4-pt bend test-Sample size = 51mm x 4mm x 3mm.
UNIVERSITA’ DEGLI STUDI DI PISA 175
A.2 BN grado HP
Grade HP Combat® BN Solids
Grade HP Combat® Boron Nitride Solids
High thermal shock plus high thermal conductivity
When higher thermal shock, more spall resistance and lower permanent expansion upon heating is required, Combat® Boron Nitride Solids, Grade HP is a superior solid grade for formulations of <1000°C. Additionally, Grade HP has ten times the moisture resistance of Grade A due to the addition of calcium which combines with boric oxide to form calcium borate. Commonly used for many light metal
applications such as Al, Ti, Mg and Zn.
Applications
• High temperature electrical insulators and vacuum furnace supports which require electrical resistivity, high temperature strength, thermal shock resistance and low chemical reactivity
• Crucibles and containers for high purity molten metals
• Insulators and source fixtures for ion implantation systems which require high temperature purity and electrical insulation
• Radar components and antenna windows which require exacting electrical and thermal properties
• Setterplates for the processing of other advanced materials which require stable, inert surfaces
UNIVERSITA’ DEGLI STUDI DI PISA 176
• Nozzles for powdered metal spraying
Available as Finished Parts or Machinable Blanks
Saint-Gobain Advanced Ceramics, Boron Nitride products, can provide custom machining of Combat Solid Boron Nitride for complex shapes based on customer specifications. Solid bars, rods and plates are also available for customers who desire to fabricate their own custom shapes using conventional machine shop tools.
Thermal Conductivity as a Function of Pressing Direction
Typical Properties
Binder: Boric Acid
Binder Melting Point: 550°C
Maximum Use Temperature
UNIVERSITA’ DEGLI STUDI DI PISA 177
Oxidizing vs. (Inert): 850°C(1150°C*)
Specific Heat @ 700°C (J/g°C):1.468
Dielectric Strength (V/mil): 1700
Hardness-Knoop (kg/mm2) 13.79-18.95
Pressing Direction: Para (Perp)
Resistivity Ohm-cm RT: >1014 (>1015)
Loss Tangent @ 8.8 GHz: .0014 (.0007)
Dielectric Constant @ RT: 4.30 (4.02)
Thermal Conductivity
(W/m/K) @ 25°C: 27.0 (29.0)
Thermal Expansion Coefficient
(RT to 1500°C) (in/in/°C x 10-6) 2.95 (0.87)
Flexural Strength (psi)*
@ 25°C : 6430 (8730)
@ 1500°C: 1710 (2470)
Compressive Strength
@ 25°C: 4370 (6460)
Density (g/cc minimum): 2.0
Open Porosity (%): 3
Oxygen (%): 5
B2O3 (%): 1
Calcium (%): 2.5
Other Impurities (%): 0.2
*Based on 4-pt bend test-Sample size = 51mm x 4mm x 3mm.
UNIVERSITA’ DEGLI STUDI DI PISA 178
A.3 AlN grado HP